STEERING COLUMN ASSEMBLY REASSEMBLY


  1. INSTALL STEERING COLUMN CLAMP UPPER NO.2

  2. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY


    1. Install the ignition or starter switch assembly to the steering column upper bracket assembly with the 2 screws.

  3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY


    1. A01BFSD

      Automatic transmission:


      1. Connect the key interlock solenoid terminals to the un-lock warning switch assembly connector.

    2. A01BCG1

      Slide the un-lock warning switch assembly and engage the 2 claws to install the assembly to the steering column upper with switch bracket assembly.

    3. Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

    4. A01BE9C

      Manual transmission:


      1. Secure the un-lock warning switch assembly wire harness to the steering column upper bracket assembly with a new clamp as shown in the illustration.

        Note

        Do not overtighten the clamp when securing the wire harness as the wire harness could be cut.

    5. Automatic transmission:


      1. Install the key inter lock solenoid to the steering column upper bracket assembly with the 2 screws.

  4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY


    1. Make sure the ignition switch lock cylinder assembly is in the ACC position.

    2. Install the ignition switch lock cylinder assembly to the steering column upper with switch bracket assembly.

  5. INSPECT STEERING LOCK OPERATION


    1. Check that the steering lock mechanism is activated when the key is removed.

    2. Check that the steering lock mechanism is deactivated when the key is inserted and turned to the ACC position.

      Tech Tips

      If there is any abnormality, replace the ignition switch lock cylinder assembly.

  6. INSTALL STEERING MAIN SHAFT ASSEMBLY


    1. A01BFTM

      Using a snap ring expander, install a new steering main shaft snap ring (inner side) to the steering main shaft assembly.

    2. Install the steering main shaft assembly to the steering column tube.

    3. Secure the steering column tube in a vise. Insert aluminum plates between the steering column tube and the vise to prevent damage.

      Note

      Do not overtighten the vise.

    4. A01BDB7

      Using a snap ring expander, install a new steering main shaft snap ring (outer side) to the steering main shaft assembly.

  7. INSTALL STEERING MAIN SHAFT BEARING


    1. Hold the steering column tube in a vise between aluminium plates.

      Note

      Do not apply excessive force to the steering column tube bracket when holding the steering column tube in a vise.

    2. A01BBRRE01

      Install a new steering main shaft bearing to the steering column tube using SST and a hammer.

      SST
      09612-22011

  8. INSTALL STEERING COLUMN UPPER W/ SWITCH BRACKET ASSEMBLY


    1. Temporarily install the steering column upper with switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.

    2. A01BFVJ

      Tighten the 2 tapered-head bolts until the bolt heads break off.

  9. INSTALL KEY CYLINDER LIGHT ASSEMBLY


    1. Engage the 2 claws and install the key cylinder light assembly to the steering column upper bracket assembly.

  10. INSTALL STEERING INTERMEDIATE SHAFT NO.2


    1. Align the matchmarks on the intermediate shaft assembly No.2 and the steering main shaft assembly.

    2. A01BEAZE01

      Install the bolt.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }