BRAKE BOOSTER REMOVAL


  1. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  2. REMOVE BRAKE MASTER CYLINDER

    Click here

  3. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Standard Body)

    Remove of the headlight assembly RH is the same as the headlight assembly LH Click here.

  4. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Wide Body)

    Remove of the headlight assembly RH is the same as the headlight assembly LH Click here.

  5. REMOVE RADIATOR GRILLE (for LHD with Standard Body)

    Click here

  6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY (for LHD with Standard Body)

    Click here

  7. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER

    Click here

  8. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the clip and clevis pin and separate the push rod clevis from the brake pedal.

  9. SEPARATE BRAKE TUBE


    1. for Manual transmission:


      1. A01BGEN

        Using a union nut wrench, disconnect the clutch tube from the clutch master cylinder.

      2. A01BHT4

        Disengage the 3 tubes from the clamp.

    2. for Automatic transmission:

      Disengage the 2 tubes from the clamp.

  10. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A01BGZHE02

      Slide the clip, disconnect the vacuum hose.

    2. for 2KD-FTV, 5L-E engine type:

      Disconnect the vacuum warning switch connector from the brake booster.

    3. A01BDOT

      Remove the 4 nuts and brake booster assembly.

  11. REMOVE BRAKE BOOSTER GASKET

  12. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Remove the check valve assembly and grommet.

  13. REMOVE MASTER CYLINDER PUSH ROD CLEVIS


    1. Loosen the lock nut and remove the push rod clevis.

  14. REMOVE VACUUM WARNING SWITCH ASSEMBLY