BRAKE PEDAL REMOVAL


  1. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  2. REMOVE BRAKE MASTER CYLINDER


    1. A01BF55E02

      Using a union nut wrench, disconnect the 2 brake tubes from the master cylinder.

    2. Disconnect the warning switch connector.

    3. A01BA9P

      for Manual Transmission:

      Slide the clip and separate the clutch reservoir tube.

    4. A01BHTT

      Remove the 2 nuts, and disconnect the bracket.

    5. Remove the brake master cylinder from brake booster.

  3. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Standard Body)

    Remove of the headlight assembly RH is the same as the headlight assembly LH Click here.

  4. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Wide Body)

    Remove of the headlight assembly RH is the same as the headlight assembly LH Click here.

  5. REMOVE RADIATOR GRILLE (for LHD with Standard Body)

    Click here

  6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY (for LHD with Standard Body)

    Click here

  7. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER

    Click here

  8. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the clip and clevis pin and separate the push rod clevis from the brake pedal.

  9. SEPARATE BRAKE TUBE


    1. for Manual transmission:


      1. A01BGEN

        Using a union nut wrench, disconnect the clutch tube from the clutch master cylinder.

      2. A01BHT4

        Disengage the 3 tubes from the clamp.

    2. for Automatic transmission:

      Disengage the 2 tubes from the clamp.

  10. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A01BGZHE02

      Slide the clip, disconnect the vacuum hose.

    2. for 2KD-FTV, 5L-E engine type:

      Disconnect the vacuum warning switch connector from the brake booster.

    3. A01BDOT

      Remove the 4 nuts and brake booster assembly.

  11. REMOVE BRAKE BOOSTER GASKET

  12. DISCONNECT WIRE HARNESS


    1. A01BA5L

      Disconnect the 2 connectors.

  13. REMOVE ACCELERATOR PEDAL ROD ASSEMBLY


    1. A01BF8D

      Remove the 2 nuts and accelerator pedal rod assembly.

  14. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A01BHDS

      Loosening the bolt.

      CAUTION:

      Do not remove the loosened bolt

      Tech Tips

      When loosening the nut, keep the bolt from rotating.

    2. A01BGW0

      Remove the 5 bolts, nut and the brake pedal support assembly.