TORSION BAR SPRING INSTALLATION


  1. INSTALL FRONT SUSPENSION TORQUE ARM


    1. A01BFTEE01

      Install the front suspension torque arm to the suspension upper arm with the 2 bolts.

      Torque:
      81 N*m  { 826 kgf*cm, 60 ft.*lbf }

  2. TEMPORARILY TIGHTEN TORSION BAR SPRING


    1. A01BEHC

      Check the right/left identification marks on the rear ends of the torsion bar springs.

      Note

      The end with an identification mark must be installed to the rear of the vehicle.

    2. Wrap the splines on both ends of the torsion bar spring with protective tape.

    3. Install the torsion dust cover to the torsion bar spring.

      Note

      Do not damage the lip of the dust cover when installing.

    4. A01BBV4E02

      Remove the protective tape from the spline on both ends of the torsion bar spring and apply MP grease to them.

    5. A01BD3DE02

      Align the matchmarks on the torsion bar spring and torque arm and engage the splines (for anchor arm side).

    6. Align the matchmarks on the torsion bar spring and anchor arm and engage the splines (for torque arm side).

    7. A01BH0TE03

      Install the following parts to the anchor arm in the following orders.

      (A) Anchor arm swivel.

      (B) Anchor arm adjusting hexagon bolt.

      (C) Anchor arm adjusting seat.

      (D) Anchor arm adjust nut.

    8. A01BHZ6E01

      Tighten the anchor arm adjust nut so that the protrusion length of the thread of the anchor arm adjusting hexagon bolt equals the length of dimension A in the table below.

      HINT
      Australia
      Model A mm (in.)
      TRH201R-RBMDKQ 51.4 (2.02)
      TRH201R-RBPDKQ 51.4 (2.02)
      TRH221R-MBMDKQ 53.9 (2.12)
      TRH221R-MBPDKQ 54.0 (2.13)
      TRH223R-LEMDKQ 53.8 (2.12)
      TRH223R-LEPDKQ 53.7 (2.11)
      KDH201R-RBMDYQ 47.3 (1.86)
      KDH201R-RBPDYQ 47.5 (1.87)
      KDH221R-MBMDYQ 54.2 (2.13)
      KDH221R-MBPDYQ 54.2 (2.13)
      KDH223R-LEMDYQ 54.3 (2.14)
      KDH223R-LEPDYQ 54.5 (2.15)
      South Africa
      Model A mm (in.)
      TRH201R-RBMDKN 48.5 (1.91)
      TRH221R-MBMDKN 53.9 (2.12)
      TRH213R-JEMDKN 54.3 (2.14)
      TRH213R-JDMNKN 53.4 (2.10)
      TRH223R-LEMNKN 50.9 (2.00)
      KDH200R-RBMDYN 46.3 (1.82)
      KDH220R-MBMDYN 54.1 (2.13)
      KDH212R-JEMDYN 57.9 (2.28)
      KDH212R-JDMNYN 57.3 (2.26)
      KDH222R-LEMNYN 54.3 (2.14)
      New Zealand
      Model A mm (in.)
      TRH223R-LEMDKQ 52.5 (2.07)
      KDH223R-LEMDYQ 52.9 (2.08)
      KDH223R-LEPDYQ 53.2 (2.09)
      TRH201R-SRMDK 50.4 (1.98)
      TRH201R-SRPDK 50.6 (1.99)
      KDH201R-SRMDY 47.1 (1.85)
      KDH201R-SRPDY 47.5 (1.87)
      KDH221R-LFMDY 54.0 (2.13)
      KDH221R-LFPDY 54.1 (2.13)
      Thailand
      Model A mm (in.)
      KDH200R-RBMDY 49.4 (1.94)
      TRH213R-KDPNK 50.7 (2.00)
      KDH202R-RDMDY 50.2 (1.98)
      KDH202R-RDMNY 47.1 (1.85)
      KDH222R-LEMDY 58.4 (2.30)
      TRH223R-LEMDKT 56.4 (2.22)
      Singapore
      Model A mm (in.)
      KDH201R-RBPDY 46.9 (1.85)
      KDH201R-SBMDY 47.0 (1.85)
      KDH203R-REMDY 48.5 (1.91)
      China
      Model A mm (in.)
      TRH213L-JDMNK 53.6 (2.11)
      TRH223L-LEMNK 54.1 (2.13)
      TRH223L-LEPNK 54.1 (2.13)
      The Philippines
      Model A mm (in.)
      KDH202L-REMDY 50.5 (1.99)
      KDH212L-JDMNY 59.0 (2.32)
      KDH212L-KDPNY 51.0 (2.01)
      G.C.C. Countries (*1)
      Model A mm (in.)
      TRH201L-SBMDKV 51.0 (2.01)
      TRH201L-SRMDKV 50.4 (1.98)
      TRH221L-MBMDKV 53.9 (2.12)
      TRH203L-REMDKV 51.3 (2.02)
      TRH213L-JEMDKV 57.3 (2.26)
      TRH223L-LEMDKV 58.4 (2.30)
      TRH223L-LEMNKV 59.3 (2.33)
      KDH200L-SBMDYV 49.9 (1.96)
      KDH200L-SRMDYV 49.4 (1.94)
      KDH202L-REMDYV 50.7 (2.00)
      KDH212L-JEMDYV 60.3 (2.37)
      KDH222L-LEMDYV 57.4 (2.26)
      KDH222L-LEMNYV 58.3 (2.30)
      (*1)
      Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar and Kuwait
      Russia
      Model A mm (in.)
      TRH223L-LEMNKX 50.4 (1.98)
      Hong Kong
      Model A mm (in.)
      TRH201R-SSMDK 50.5 (1.99)
      TRH201R-SSPDK 50.5 (1.99)
      KDH201R-SSMDY 47.3 (1.86)
      KDH201R-SSPDY 47.4 (1.87)
      KDH201R-SSPNY 46.8 (1.84)
      Mexico
      Model A mm (in.)
      TRH201L-SBMDK 48.3 (1.90)
      TRH201L-EFMDK 48.8 (1.92)
      TRH221L-MBMDK 54.1 (2.13)
      TRH221L-LFMDK 53.9 (2.12)
      TRH213L-JHMNK 65.4 (2.57)
      TRH223L-LEMNK 54.3 (2.14)
      Central and South America
      Model A mm (in.)
      TRH201L-SBMDK 52.0 (2.05)
      TRH221L-MBMDK 53.9 (2.12)
      TRH221L-LFMDK 53.9 (2.12)
      KDH200L-RBMDY 45.6 (1.80)
      KDH200L-SBMDY 46.1 (1.81)
      LH200L-RBMDE 46.1 (1.81)
      TRH203L-REMDK 51.2 (2.02)
      TRH203L-RDMDK 51.3 (2.02)
      TRH213L-JEMDK 57.3 (2.26)
      TRH223L-LEMDK 58.4 (2.30)
      TRH223L-LEMNK 56.0 (2.20)
      LH202L-REMDE 50.7 (2.00)
      LH202L-RDMDE 50.8 (2.00)
      LH212L-JEMDE 59.5 (2.34)
      LH222L-LEMDE 57.7 (2.27)
      Malaysia
      Model A mm (in.)
      KDH200R-RBMDY 49.4 (1.94)
      KDH200R-RBMDYE 49.4 (1.94)
      TRH203R-EDMDK 50.9 (2.00)
      KDH202R-RDMDYE 50.2 (1.98)
      KDH202R-RDMNYE 47.1 (1.85)
      KDH202R-EDMDY 50.3 (1.98)
      Algeria
      Model A mm (in.)
      LH200L-RBMDE 50.2 (1.98)
      TRH203L-REMDK 51.3 (2.02)
      LH202L-REMDE 50.7 (2.00)
      Vietnam
      Model A mm (in.)
      TRH213L-JEMDK 57.3 (2.26)
      TRH213L-JDMNK 54.0 (2.13)
      KDH212L-JEMDY 60.3 (2.37)
      Tunisia
      Model A mm (in.)
      LH212L-JDMDE 53.3 (2.10)
      Others
      Model A mm (in.)
      TRH201R-RBMDK 50.4 (1.98)
      TRH201L-SBMDK 52.1 (2.05)
      TRH221L-MBMDK 53.9 (2.12)
      KDH200R-RBMDY 49.9 (1.96)
      KDH200R-RBPDY 50.4 (1.98)
      KDH200R-SBMDY 50.4 (1.98)
      KDH200L-RBMDY 50.2 (1.98)
      KDH200L-SBMDY 50.7 (2.00)
      KDH220L-MBMDY 53.8 (2.12)
      LH200R-RBMDE 49.9 (1.96)
      LH200R-SBMDE 50.2 (1.98)
      LH200L-RBMDE 50.2 (1.98)
      TRH203R-REMDK 50.8 (2.00)
      TRH203L-REMDK 51.3 (2.02)
      TRH203L-RDMDK 51.4 (2.02)
      TRH213R-JEMDK 57.3 (2.26)
      TRH213L-JEMDK 57.3 (2.26)
      TRH223R-LEMDK 58.1 (2.29)
      TRH223L-LEMDK 58.5 (2.30)
      TRH223L-LEMNK 59.5 (2.34)
      KDH202R-REMDY 51.3 (2.02)
      KDH202L-REMDY 51.3 (2.02)
      KDH202L-RDMDY 51.2 (2.02)
      KDH202L-RDPDY 51.3 (2.02)
      KDH212R-JEMDY 60.3 (2.37)
      KDH212L-JEMDY 60.3 (2.37)
      KDH222L-LEMDY 57.9 (2.28)
      LH202R-REMDE 50.4 (1.98)
      LH202L-REMDE 50.7 (2.00)
      LH202L-RDMDE 50.8 (2.00)
      LH212R-JEMDE 59.5 (2.34)
      LH212L-JEMDE 59.5 (2.34)
      LH222R-LEMDE 57.5 (2.26)
      LH222L-LEMDE 57.7 (2.27)

  3. INSTALL FENDER APRON MUDGUARD SEAL


    1. A01BA58E02

      Install the fender apron mudguard seal with the 4 clips.

  4. INSTALL FRONT WHEEL

    Torque:
    100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  5. STABILIZE SUSPENSION

  6. FULLY TIGHTEN TORSION BAR SPRING


    1. A01BC1VE02

      Hold the anchor arm adjust nut and fully tighten the anchor lock nut.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

  7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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