TORSION BAR SPRING INSTALLATION


  1. INSTALL FRONT SUSPENSION TORQUE ARM


    1. A01BFTEE01

      Install the front suspension torque arm to the suspension upper arm with the 2 bolts.

      Torque:
      81 N*m  { 826 kgf*cm, 60 ft.*lbf }
  2. TEMPORARILY TIGHTEN TORSION BAR SPRING


    1. A01BEHC

      Check the right-left identification on the rear ends of the torsion bar springs.

      Note

      The end with an identification mark must be installed to the rear of the vehicle.

    2. Wrap the splines on both ends of the torsion bar spring with protective tape.

    3. Install the torsion dust cover to the torsion bar spring.

      Note

      Do not damage the lip of the dust cover when installing.

    4. A01BBV4E02

      Remove the protective tape from the spline on both ends of the torsion bar spring and apply MP grease No.2 to them.

    5. A01BD3DE01

      Align the matchmarks on the torsion bar spring and torque arm and engage the splines (for anchor arm side).

    6. Align the matchmarks on the torsion bar spring and anchor arm and engage the splines (for torque arm side).

    7. A01BH0TE03

      Install the following parts to the anchor arm.


      1. Anchor arm swivel. (Part A)

      2. Anchor arm adjusting hexagon bolt. (Part B)

      3. Anchor arm adjusting seat. (Part C)

      4. Anchor arm adjust nut. (Part D)

    8. A01BHZ6E01

      Tighten the anchor arm adjust nut so that the protrusion length of the thread of the anchor arm adjusting hexagon bolt equals the length of dimension A in the table below.

      HINT
      Australia
      Model

      A

      (mm (in. ) )

      TRH201R-RBMDKQ

      51.4

      (2.02)

      TRH201R-RBPDKQ

      51.4

      (2.02)

      TRH221R-MBMDKQ

      53.9

      (2.12)

      TRH221R-MBPDKQ

      54

      (2.12)

      TRH223R-LEMDKQ

      53.8

      (2.12)

      TRH223R-LEPDKQ

      53.7

      (2.11)

      KDH200R-RBMDYQ

      50.2

      (1.98)

      KDH200R-RBPDYQ

      50.3

      (1.98)

      KDH220R-MBMDYQ

      56.3

      (2.22)

      KDH220R-MBPDYQ

      56.3

      (2.22)

      KDH222R-LEMDYQ

      56.8

      (2.24)

      KDH222R-LEPDYQ

      56.9

      (2.24)

      South Africa
      Model A
      TRH201R-RBMDKQ

      51.6

      (2.03)

      TRH221R-MBMDKQ

      53.9

      (2.12)

      TRH223R-LEMDKQ

      54

      (2.12)

      KDH200R-RBMDYQ

      50.5

      (1.99)

      KDH220R-MBMDYQ

      56.4

      (2.22)

      KDH222R-LEMDYQ

      57.2

      (2.25)

      New Zealand
      Model

      A

      (mm (in. ) )

      TRH223R-LEMDKQ

      52.5

      (2.07)

      KDH222R-LEMDYQ

      55.4

      (2.18)

      KDH222R-LEPDYQ

      55.4

      (2.18)

      TRH201R-SRMDK

      50.4

      (1.98)

      TRH201R-SRPDK

      50.6

      (1.99)

      KDH200R-SRMDY

      49.9

      (1.96)

      KDH200R-SRPDY

      50.4

      (1.98)

      KDH220R-LFMDY

      53.7

      (2.11)

      KDH220R-LFPDY

      53.8

      (2.12)

      Thailand
      Model

      A

      (mm (in. ) )

      KDH200R-RBMDY

      49.4

      (1.94)

      TRH213R-KDPNK

      50.7

      (2.00)

      KDH202R-RDMDY

      50.2

      (1.98)

      KDH202R-RDMNY

      47.1

      (1.85)

      KDH222R-LEMDY

      58.4

      (2.30)

      Singapore
      Model

      A

      (mm (in. ) )

      KDH200R-RBPDY

      46.9

      (1.85)

      KDH200R-SBMDY

      47

      (1.85)

      KDH202R-REMDY

      47.1

      (1.85)

      China
      Model

      A

      (mm (in. ) )

      TRH213L-JDMNK

      53.6

      (2.11)

      TRH223L-LEMNK

      54.1

      (2.13)

      TRH223L-LEPNK

      54.1

      (2.13)

      the Philippines
      Model

      A

      (mm (in. ) )

      KDH202L-REMDY

      50.5

      (1.99)

      KDH212L-JDMNY

      59.0

      (2.32)

      GCC countries (*1)
      Model

      A

      (mm (in. ) )

      TRH201L-SBMDKV

      51

      (2.01)

      TRH201L-SRMDKV

      50.4

      (1.98)

      TRH221L-MBMDKV

      53.9

      (2.12)

      TRH203L-REMDKV

      51.3

      (2.02)

      TRH223L-LEMDKV

      58.4

      (2.30)

      TRH223L-LEMNKV

      59.3

      (2.33)

      KDH200L-SBMDYV

      49.9

      (1.96)

      KDH200L-SRMDYV

      49.4

      (1.94)

      KDH202L-REMDYV

      50.7

      (2.00)

      KDH222L-LEMDYV

      57.4

      (2.26)

      KDH222L-LEMNYV

      58.3

      (2.30)

      (*1)
      Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar and Kuwait
      Russia
      Model

      A

      (mm (in. ) )

      TRH223L-LEMNKX

      50.4

      (1.98)

      Hong Kong
      Model

      A

      (mm (in. ) )

      TRH201R-SSMDK

      50.5

      (1.99)

      TRH201R-SSPDK

      50.5

      (1.99)

      KDH200R-SSMDY

      49.9

      (1.96)

      KDH200R-SSPDY

      50.2

      (1.98)

      KDH200R-SSPNY

      50.7

      (2.00)

      South and Central America
      Model

      A

      (mm (in. ) )

      TRH201L-SBMDK

      52

      (2.05)

      TRH203L-REMDK

      51.2

      (2.02)

      TRH203L-RDMDK

      51.3

      (2.02)

      TRH223L-LEMDK

      58.4

      (2.30)

      LH200L-RBMDE

      50.2

      (1.98)

      LH202L-REMDE

      50.7

      (2.00)

      LH202L-RDMDE

      50.8

      (2.00)

      LH222L-LEMDE

      57.7

      (2.27)

      Malaysia
      Model

      A

      (mm (in. ) )

      KDH200R-RBMDY

      49.4

      (1.94)

      TRH203R-EDMDK

      50.9

      (2.00)

      KDH202R-EDMDY

      50.3

      (1.98)

      Algeria
      Model

      A

      (mm (in. ) )

      LH200L-RBMDE

      50.2

      (1.98)

      TRH203L-REMDK

      51.3

      (2.02)

      LH202L-REMDE

      50.7

      (2.00)

      Vietnam
      Model

      A

      (mm (in. ) )

      TRH213L-JDMNK

      54

      (2.13)

      TRH213L-JEMDK

      54.2

      (2.13)

      KDH212L-JEMDY

      53.6

      (2.11)

      Tunisia
      Model

      A

      (mm (in. ) )

      LH212L-JDMDE

      53.3

      (2.10)

      Others
      Model

      A

      (mm (in. ) )

      TRH201R-RBMDK

      50.4

      (1.98)

      TRH201L-SBMDK

      52.1

      (2.05)

      TRH221L-MBMDK

      53.9

      (2.12)

      KDH200R-RBMDY

      49.9

      (1.96)

      KDH200R-RBPDY

      50.4

      (1.98)

      KDH200R-SBMDY

      50.4

      (1.98)

      KDH200L-RBMDY

      50.2

      (1.98)

      KDH200L-SBMDY

      50.7

      (2.00)

      LH200R-RBMDE

      49.9

      (1.96)

      LH200R-SBMDE

      50.2

      (1.98)

      LH200L-RBMDE

      50.2

      (1.98)

      TRH203R-REMDK

      50.8

      (2.00)

      TRH203L-REMDK

      51.3

      (2.02)

      TRH203L-RDMDK

      51.4

      (2.02)

      TRH223R-LEMDK

      58.1

      (2.29)

      TRH223L-LEMDK

      58.5

      (2.30)

      TRH223L-LEMNK

      59.5

      (2.34)

      KDH202R-REMDY

      51.3

      (2.02)

      KDH202L-REMDY

      51.3

      (2.02)

      KDH202L-RDMDY

      51.2

      (2.02)

      KDH202L-RDPDY

      51.3

      (2.02)

      KDH222L-LEMDY

      57.9

      (2.28)

      LH202R-REMDE

      50.4

      (1.98)

      LH202L-REMDE

      50.7

      (2.00)

      LH202L-RDMDE

      50.8

      (2.00)

      LH222R-LEMDE

      57.5

      (2.26)

      LH222L-LEMDE

      57.7

      (2.27)

  3. INSTALL FENDER APRON MUDGUARD SEAL


    1. A01BA58E02

      Install the fender apron mudguard seal with the 4 clips.

  4. INSTALL FRONT WHEEL

    Torque:
    100 N*m  { 1,020 kgf*cm, 74 ft.*lbf }
  5. STABILIZE SUSPENSION

  6. FULLY TIGHTEN TORSION BAR SPRING


    1. A01BC1VE01

      Hold the anchor arm adjust nut and fully tighten the anchor lock nut.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }
  7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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