FRONT UPPER SUSPENSION ARM INSTALLATION


  1. INSTALL FRONT UPPER SUSPENSION ARM


    1. A01BDS1E01

      Install the front suspension upper arm with the 3 bolts.

      Torque:
      190 N*m  { 1,940 kgf*cm, 140 ft.*lbf }

  2. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A01BBC4E01

      Install the vane pump oil reservoir assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. CONNECT FRONT UPPER SUSPENSION ARM


    1. A01BCZVE02

      Connect the front suspension upper arm to the steering knuckle with the nut.

      Torque:
      113 N*m  { 1,150 kgf*cm, 83 ft.*lbf }

    2. Install a new cotter pin.

      Note


      • If the holes for the cotter pin are not aligned, tighten the nut up to 60°.

      • Do not damage the ball joint dust cover.

  4. CONNECT FRONT SPEED SENSOR


    1. A01BELSE01

      Connect the front speed sensor with the 2 bolts and 2 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Do not twist the sensor wire when installing.

      • Keep the sensor tip free from foreign matter.

  5. INSTALL FRONT SUSPENSION TORQUE ARM


    1. A01BFTEE01

      Install the front suspension torque arm to the suspension upper arm with the 2 bolts.

      Torque:
      81 N*m  { 826 kgf*cm, 60 ft.*lbf }

  6. TEMPORARILY TIGHTEN TORSION BAR SPRING


    1. A01BEHC

      Check the right/left identification marks on the rear ends of the torsion bar springs.

      Note

      The end with an identification mark must be installed to the rear of the vehicle.

    2. Wrap the splines on both ends of the torsion bar spring with protective tape.

    3. Install the torsion dust cover to the torsion bar spring.

      Note

      Do not damage the lip of the dust cover when installing.

    4. A01BBV4E02

      Remove the protective tape from the spline on both ends of the torsion bar spring and apply MP grease to them.

    5. A01BD3DE02

      Align the matchmarks on the torsion bar spring and torque arm and engage the splines (for anchor arm side).

    6. Align the matchmarks on the torsion bar spring and anchor arm and engage the splines (for torque arm side).

    7. A01BH0TE03

      Install the following parts to the anchor arm in the following orders.

      (A) Anchor arm swivel.

      (B) Anchor arm adjusting hexagon bolt.

      (C) Anchor arm adjusting seat.

      (D) Anchor arm adjust nut.

    8. A01BHZ6E01

      Tighten the anchor arm adjust nut so that the protrusion length of the thread of the anchor arm adjusting hexagon bolt equals the length of dimension A in the table below.

      HINT
      Australia
      Model A mm (in.)
      TRH201R-RBMDKQ 48.4 (1.91)
      TRH201R-RBPDKQ 48.4 (1.91)
      TRH221R-MBMDKQ 53.9 (2.12)
      TRH221R-MBPDKQ 54.0 (2.13)
      TRH223R-LEMDKQ 50.7 (2.00)
      TRH223R-LEPDKQ 50.5 (1.99)
      KDH201R-RBMDYQ 47.3 (1.86)
      KDH201R-RBPDYQ 47.5 (1.87)
      KDH221R-MBMDYQ 54.2 (2.13)
      KDH221R-MBPDYQ 54.2 (2.13)
      KDH223R-LEMDYQ 54.3 (2.14)
      KDH223R-LEPDYQ 54.5 (2.15)
      South Africa
      Model A mm (in.)
      TRH201R-RBMDKN 48.5 (1.91)
      TRH221R-MBMDKN 53.9 (2.12)
      TRH223R-LEMDKN 51.3 (2.02)
      TRH213R-JDMNKN 53.4 (2.10)
      TRH223R-LEMNKN 50.9 (2.00)
      KDH200R-RBMDYN 46.3 (1.82)
      KDH220R-MBMDYN 54.1 (2.13)
      KDH222R-LEMDYN 53.7 (2.11)
      KDH212R-JDMNYN 57.3 (2.26)
      KDH222R-LEMNYN 54.3 (2.14)
      New Zealand
      Model A mm (in.)
      TRH223R-LEMDKQ 49.4 (1.94)
      KDH223R-LEMDYQ 52.9 (2.08)
      TRH223R-LEPDKQ 49.6 (1.95)
      TRH201R-SRMDK 47.4 (1.87)
      TRH201R-SRPDK 47.6 (1.87)
      KDH201R-SRMDY 47.1 (1.85)
      KDH201R-SRPDY 47.5 (1.87)
      KDH221R-MFMDY 54.1 (2.13)
      KDH221R-MFPDY 54.3 (2.14)
      Thailand
      Model A mm (in.)
      KDH200R-RBMDYT 45.4 (1.79)
      TRH213R-KDPNKT 46.4 (1.83)
      KDH202R-RDMNYT 47.1 (1.85)
      KDH222R-LEMDYT 58.4 (2.30)
      TRH223R-LEMDKT 56.4 (2.22)
      Singapore
      Model A mm (in.)
      KDH221R-MBMDYQ 54.2 (2.13)
      KDH221R-MBPDYQ 54.2 (2.13)
      KDH223R-LEPDYQ 54.5 (2.15)
      KDH201R-RBPDY 46.9 (1.85)
      KDH201R-SBMDY 47.0 (1.85)
      KDH203R-REMDY 48.5 (1.91)
      China
      Model A mm (in.)
      TRH213L-JDMNK 54.9 (2.16)
      TRH223L-LEMNK 54.1 (2.13)
      TRH223L-LEPNK 54.1 (2.13)
      The Philippines
      Model A mm (in.)
      KDH202L-REMDY 50.5 (1.99)
      KDH212L-JDMNY 59.0 (2.32)
      KDH212L-KDPNY 49.3 (1.94)
      G.C.C. Countries (*1)
      Model A mm (in.)
      TRH201L-SBMDKV 48.0 (1.89)
      TRH201L-SRMDKV 47.4 (1.87)
      TRH221L-MBMDKV 53.9 (2.12)
      TRH203L-REMDKV 51.3 (2.02)
      TRH213L-JEMDKV 57.3 (2.26)
      TRH223L-LEMDKV 55.0 (2.17)
      TRH223L-LEMNKV 55.9 (2.20)
      KDH200L-SBMDYV 45.8 (1.80)
      KDH202L-REMDYV 50.7 (2.00)
      KDH212L-JEMDYV 60.3 (2.37)
      KDH222L-LEMDYV 57.4 (2.26)
      KDH222L-LEMNYV 58.3 (2.30)
      (*1)
      Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar and Kuwait
      Russia
      Model A mm (in.)
      TRH223L-LEMNKX 50.4 (1.98)
      Hong Kong
      Model A mm (in.)
      TRH201R-SSMDK 47.8 (1.88)
      KDH201R-SSMDY 47.3 (1.86)
      KDH201R-SSPDY 47.4 (1.87)
      KDH201R-SSPNY 46.8 (1.84)
      Mexico
      Model A mm (in.)
      TRH201L-SBMDK 48.3 (1.90)
      TRH201L-EFMDK 48.8 (1.92)
      TRH221L-MBMDK 54.1 (2.13)
      TRH221L-LFMDK 53.9 (2.12)
      TRH213L-JDMNK 59.5 (2.34)
      TRH223L-LEMNK 54.3 (2.14)
      Central and South America
      Model A mm (in.)
      TRH201L-SBMDK 48.9 (1.93)
      TRH221L-MBMDK 53.9 (2.12)
      TRH221L-LFMDK 53.9 (2.12)
      KDH200L-RBMDY 45.6 (1.80)
      KDH200L-SBMDY 46.1 (1.81)
      KDH201L-SBMDY 47.3 (1.86)
      KDH203L-RDMDY 52.0 (2.05)
      LH200L-RBMDE 46.1 (1.81)
      TRH203L-REMDK 51.2 (2.02)
      TRH213L-JEMDK 57.3 (2.26)
      TRH223L-LEMDK 55.0 (2.17)
      TRH223L-LEMNK 56.0 (2.20)
      LH202L-REMDE 50.7 (2.00)
      LH202L-RDMDE 50.8 (2.00)
      LH212L-JEMDE 59.5 (2.34)
      LH222L-LEMDE 57.7 (2.27)
      Malaysia
      Model A mm (in.)
      KDH200R-RBMDYE 45.4 (1.79)
      TRH203R-EDMDKE 50.9 (2.00)
      KDH202R-EDMDYE 50.3 (1.98)
      Algeria
      Model A mm (in.)
      KDH222L-LEMNYV 58.3 (2.30)
      KDH200L-RBMDY 45.6 (1.80)
      KDH220L-MBMDY 53.8 (2.12)
      KDH202L-REMDY 50.5 (1.99)
      KDH212L-JEMDY 60.3 (2.37)
      KDH222L-LEMDY 57.9 (2.28)
      Vietnam
      Model A mm (in.)
      TRH213L-JEMDKU 57.3 (2.26)
      TRH213L-JDMNKU 54.0 (2.13)
      KDH212L-JEMDYU 60.3 (2.37)
      Others
      Model A mm (in.)
      TRH201L-SBMDK 49.0 (1.93)
      TRH221L-MBMDK 53.9 (2.12)
      KDH200R-RBMDY 45.8 (1.80)
      KDH200R-SBMDY 46.3 (1.82)
      KDH200L-RBMDY 46.1 (1.81)
      KDH200L-SBMDY 46.5 (1.83)
      KDH220L-MBMDY 53.8 (2.12)
      LH200R-RBMDE 45.8 (1.80)
      LH200R-SBMDE 46.1 (1.81)
      LH200L-RBMDE 46.1 (1.81)
      TRH203R-REMDK 50.8 (2.00)
      TRH203L-REMDK 51.3 (2.02)
      TRH213R-JEMDK 57.3 (2.26)
      TRH213L-JEMDK 57.3 (2.26)
      TRH223R-LEMDK 54.7 (2.15)
      TRH223L-LEMDK 55.1 (2.17)
      TRH223L-LEMNK 56.0 (2.20)
      KDH202R-REMDY 51.3 (2.02)
      KDH202L-REMDY 51.3 (2.02)
      KDH202L-RDMDY 51.2 (2.02)
      KDH212R-JEMDY 60.3 (2.37)
      KDH212L-JEMDY 60.3 (2.37)
      KDH222R-LEMDY 58.4 (2.30)
      KDH222L-LEMDY 57.9 (2.28)
      LH202R-REMDE 50.4 (1.98)
      LH202L-REMDE 50.7 (2.00)
      LH202L-RDMDE 50.8 (2.00)
      LH212R-JEMDE 59.5 (2.34)
      LH212L-JEMDE 59.5 (2.34)
      LH222R-LEMDE 57.5 (2.26)
      LH222L-LEMDE 57.7 (2.27)

  7. INSTALL FENDER APRON MUDGUARD SEAL


    1. A01BA58E02

      Install the fender apron mudguard seal with the 4 clips.

  8. INSTALL FRONT WHEEL

    Torque:
    100 N*m  { 1,020 kgf*cm, 74 ft.*lbf }

  9. STABILIZE SUSPENSION

  10. FULLY TIGHTEN TORSION BAR SPRING


    1. A01BC1VE02

      Hold the anchor arm adjust nut and fully tighten the anchor lock nut.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

  11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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