MANUAL TRANSMISSION ASSEMBLY (for 2TR-FE) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN MANUAL TRANSMISSION OIL


    1. Remove the filler plug and gasket.

    2. Remove the drain plug and gasket, and drain the oil.

    3. Install the drain plug with a new gasket.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  3. REMOVE EXHAUST PIPE ASSEMBLY FRONT (for Long Wheelbase)


    1. w/ Secondary air infection system:


      1. Disconnect the fuel ratio sensor connector.

      2. Remove the fuel ratio sensor. Click here

    2. For unleaded gasoline engine:


      1. Disconnect the oxygen sensor connector.

      2. Remove the oxygen sensor. Click here

    3. Remove the 4 bolts, 2 nuts, and 2 compression springs.

    4. Remove the 2 gaskets from the exhaust pipe assembly front.

    5. Disconnect the exhaust pipe support, and remove the exhaust pipe assembly front.

  4. REMOVE EXHAUST PIPE ASSEMBLY FRONT (for Super Long Wheelbase)


    1. w/ Secondary air injection system:


      1. Disconnect the fuel ratio sensor connector.

      2. Remove the fuel ratio sensor. Click here

    2. For unleaded gasoline engine:


      1. Disconnect the oxygen sensor connector.

      2. Remove the oxygen sensor. Click here

    3. Remove the 4 bolts, 2 nuts, and 2 compression springs.

    4. Remove the 2 gaskets from the exhaust pipe assembly front.

    5. Disconnect the exhaust pipe support, and remove the exhaust pipe assembly front.

  5. REMOVE PROPELLER SHAFT ASSEMBLY (for Long Wheelbase)


    1. A01BHYPE01

      Put matchmarks on both flanges.

    2. Remove the 4 nuts, bolts and washers.

      Tech Tips

      If the flange connection is hard to separate, temporarily tighten one nut only and evenly tap the flange with a brass bar and hammer to separate the propeller shaft assembly from the differential companion flange.

    3. Remove the propeller shaft assembly.

    4. A01BGHTE01

      Insert SST in the transmission to prevent oil leakage.

      Note

      Do not damage the oil seal.


      1. Use the following SST for the automatic transmission

        SST
        09325-40010

      2. Use the following SST for the manual transmission

        SST
        09325-20010

  6. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for Super Long Wheelbase)


    1. A01BHYPE01

      Put matchmarks on both flanges.

    2. Remove the 4 nuts, bolts and washers.

      Tech Tips

      If the flange connection is hard to separate, temporarily tighten one nut only and evenly tap the flange with a brass bar and hammer to separate the propeller with center bearing shaft assembly from the differential companion flange.

    3. A01BGNF

      Remove the 2 bolts and center support bearing assembly No.1.

    4. Remove the propeller with center bearing shaft assembly.

    5. A01BGHTE01

      Insert SST in the transmission to prevent oil leakage.

      Note

      Do not damage the oil seal.


      1. Use the following SST for the automatic transmission.

        SST
        09325-40010

      2. Use the following SST for the manual transmission.

        SST
        09325-20010

  7. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A01BG2ME01

      Put matchmarks on the control cable assembly and the outer lever.

    2. Remove the 2 nuts and separate the transmission control cable from the outer lever.

    3. A01BE24

      Using a screwdriver, disengage the claws of the 2 clips.

    4. Remove the transmission control cable and 2 clips from the transmission control cable bracket No.1.

  8. DISCONNECT WIRE HARNESS


    1. A01BG94

      Disconnect the 2 connectors and clamps.

  9. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A01BI54

      Remove the 2 bolts and separate the clutch release cylinder.

  10. REMOVE STARTER ASSEMBLY (for 1.6 kW Type)


    1. A01BFKRE01

      Remove the 2 bolts, then remove the ground cable and bracket.

    2. A01BEGIE02

      Remove the nut and disconnect the wire harness from terminal 30.

    3. Disconnect the terminal 50 connector from the starter assembly.

    4. Remove the 2 bolts and the starter assembly.

  11. REMOVE STARTER ASSEMBLY (for 1.7 kW Type)


    1. A01BE6U

      Remove the 2 bolts, then disconnect the ground cable and wiring harness clamp bracket.

    2. A01BGTR

      Open the terminal cap.

    3. Disconnect the starter connector.

    4. Remove the nut and disconnect the starter wire.

    5. A01BFIX

      Remove the 2 bolts and starter assembly.

  12. REMOVE STARTER ASSEMBLY (for 2.0 kW Type)


    1. A01BCMT

      Remove the 2 bolts, then disconnect the ground cable and wiring harness clamp bracket.

    2. A01BHHE

      Open the terminal cap.

    3. Remove the nut, and then disconnect the starter wire harness.

    4. Disconnect the starter connector.

    5. A01BEDJ

      Remove the 2 bolts and starter assembly.

  13. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY


    1. A01BASL

      Support the manual transmission unit with a transmission jack.

    2. Remove the bolt, nut, and 2 washers, and separate the transmission unit from the frame.

    3. A01BC9Z

      Remove the 8 bolts and manual transmission unit.

  14. REMOVE REAR ENGINE MOUNTING INSULATOR ASSEMBLY


    1. A01BD5N

      Remove the 4 bolts and rear engine mounting insulator assembly.

  15. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1


    1. Remove the 2 bolts and transmission control cable bracket No.1.

  16. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01BE8I

      Remove the bolt and wire harness clamp bracket.