MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL INSTALLATION


  1. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A01BB3SE01

      Using SST and a hammer, install a new oil seal to the extension housing.

      SST
      09325-20010
      Drive in depth
      - 0.5 to 0.5 mm (-0.020 to 0.020 in.)

    2. Coat the lip of the oil seal with MP grease.

  2. INSTALL PROPELLER SHAFT ASSEMBLY (for Long Wheelbase)


    1. A01BGHTE01

      Remove the SST from the extension housing.

    2. Install the propeller shaft assembly in the extension housing.

    3. Align the matchmarks on the propeller shaft flange and differential flange.

    4. A01BHYPE01

      Install the propeller shaft assembly with the 4 nuts, 4 bolts and 4 washers.

      Torque:
      74 N*m  { 755 kgf*cm, 54 ft.*lbf }

  3. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for Super Long Wheelbase)


    1. A01BGHTE01

      Remove the SST from the extension housing.

    2. Install the propeller with center bearing shaft assembly in the extension housing.

    3. A01BGNF

      Install the center support bearing assembly No.1, and temporarily tighten the 2 bolts.

    4. A01BHYPE01

      Align the matchmarks on the propeller shaft flange and differential flange.

    5. Install the propeller shaft assembly with the 4 nuts, 4 bolts and 4 washers.

      Torque:
      74 N*m  { 755 kgf*cm, 54 ft.*lbf }
    6. A01BCGFE01

      Check that the center line of the bracket is at right angles to the shaft axial direction.

    7. A01BDD9E01

      Adjust the center support bearing assembly No.1.

      Tech Tips


      • With the vehicle unladen, adjust the center support bearing No.1 to maintain the angles, as shown.

      • In the same conditions, check the center line in the axial direction. Adjust the bearing if necessary.

      • The center bearing center line and center bearing housing center line must be adjusted to within -1.0 to 1.0 mm (-0.0394 to 0.0394 in.) of each other in the vehicle's longitudinal direction with the vehicle unladen.

    8. Tighten the 2 bolts.

      Torque:
      36 N*m  { 369 kgf*cm, 27 ft.*lbf }

  4. ADD MANUAL TRANSMISSION OIL


    1. A01BD8XE01

      Park the vehicle in a level place.

    2. Remove the transmission filler plug and gasket.

    3. Check that the oil surface is within 5 mm (0.20 in.) below the lowest point of the transmission filler plug opening.

      Oil grade
      GL-4
      Viscosity
      SAE 75W-90
      Capacity
      2.2 liters (2.3 US qts, 1.9 lmp. qts)

      Note


      • Problems may occur when the oil level is too high or too low.

      • After replacing the oil, drive the vehicle and check the oil level again.

    4. Check for oil leakage if the oil level is low.

    5. Install the transmission filler plug and a new gasket.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }