CLUTCH MASTER CYLINDER INSTALLATION


  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. A01BDTEE02

      Install the lock nut to the push rod.

    2. Install the push rod clevis and temporarily tighten the lock nut.

      Tech Tips


      • Be sure to install the lock nut at the same position as before removal.

      • Fully tighten the lock nut when adjusting the clutch pedal.

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. A01BH4N

      Install the clutch master cylinder with the 2 nuts.

      Torque:
      14 N*m  { 145 kgf*cm, 10 ft.*lbf }
    2. A01BEKME01

      Apply MP grease to the sliding portions of the push rod clevis and clutch pedal.

    3. Install the push rod clevis to the cutout of the pedal from the right side of the vehicle and push it downward.

      Note

      Check that the push rod cannot be turned 30° or more in order to confirm that the clevis is securely engaged in the pedal.

    4. A01BBQME01

      Using a union nut wrench, connect the clutch tube to the clutch master cylinder.

      Note

      Use the formula to calculate special torque value for situations where a union nut wrench is combined with a torque wrench Click here.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

    5. Connect the clutch reservoir tube with the clip.

      Note

      Face the yellow mark upward.

  3. INSTALL WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY (for LHD)


    1. Install the windshield washer motor and pump assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  4. ADD BRAKE FLUID

    Fluid
    SAE J1703 or FMVSS No. 116 DOT3 or equivalent

  5. BLEED CLUTCH LINE


    1. Fill the brake reservoir tank with brake fluid and bleed the clutch system.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  6. CHECK FOR BRAKE FLUID LEAKAGE

    Tech Tips

    Check for leakage in the clutch system.

  7. INSPECT BRAKE FLUID LEVEL IN RESERVOIR


    1. Check the fluid level and add fluid if necessary.

      Fluid
      SAE J1703 or FMVSS No.116 DOT3 or equivalent

  8. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT

    Click here