CLUTCH PEDAL (for 1KD-FTV) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL


    1. A01BD8D

      Using a clip remover, remove the 2 clips.

    2. Detach the 4 clips and remove the instrument panel finish lower.

    3. Disconnect each connector.

    4. A01BHHW

      Push the positions indicated by the arrows in the illustration to disconnect the fuel lid lock control cable and bonnet (hood) control cable assembly from the instrument panel finish lower.

  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A01BD77

      Using a clip remover, remove the 2 clips

    2. Detach the 3 claws and remove the instrument panel under cover sub-assembly No. 1.

  4. REMOVE PARKING BRAKE HOLE COVER


    1. A01BBGE

      Detach the 6 claws and remove the parking brake hole cover.

    2. Disconnect each connector.

  5. REMOVE SHIFT LEVER KNOB


    1. A01BFW4E01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Turn the shift lever knob in the direction indicated by the arrow and remove it.

  6. REMOVE SHIFTING HOLE COVER ASSEMBLY


    1. A01BAT5E01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      for Manual Transmission:

      Detach the 6 claws and remove the shifting hole cover assembly.

    2. for Automatic Transmission:

      Detach the 8 claws and remove the shifting hole cover assembly.

  7. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL


    1. A01BGOPE01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Detach the 8 claws and remove the instrument panel finish panel lower center.

  8. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY (for LHD)


    1. A01BBD7

      Disconnect the connector from the windshield washer motor and pump assembly.

    2. Remove the 2 bolts and windshield washer motor and pump assembly.

    3. Detach the hose clamp.

      A01BGWRE01
      Text in Illustration
      *A w/ Rear Wiper *B w/o Rear Wiper

    4. w/ Rear Wiper:

      Disconnect the 2 connectors and 2 washer hoses.

    5. w/o Rear Wiper:

      Disconnect the connector and washer hose.

  9. REMOVE NO. 1 AIR DUCT


    1. A01BDNAE01

      Remove the clip.

    2. Release the 2 claws and remove the air duct No.1.

  10. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY


    1. A01BHS1

      Remove the 2 nuts and disconnect the clutch master cylinder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch switch connector and detach the wire harness clamp.

    2. A01BG30

      Push the push rod clevis upward and move it toward the right side of the vehicle.

    3. A01BD7F

      Remove the bolt and clutch pedal support sub-assembly.

  12. REMOVE CLUTCH SWITCH ASSEMBLY


    1. Disconnect the clutch switch connector.

    2. A01BBRL

      Remove the clutch switch assembly.

  13. REMOVE CLUTCH PEDAL SPRING


    1. A01BHUCE04
      Text in Illustration
      *A for LHD
      *B for RHD

      Using a screwdriver, remove the E-ring.

    2. Remove the clutch pedal spring.

  14. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING


    1. A01BB4M

      Mount the clutch pedal in a soft jaw vise.

    2. While the clutch pedal is fully depressed, remove the turnover spring seat compression spring.

  15. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01BBP8E03
      Text in Illustration
      *a Matchmarks

      Put matchmarks on the clutch pedal support sub-assembly.

    2. Remove the bolt, nut, washer and clutch pedal sub-assembly from the clutch pedal support sub-assembly.

      Tech Tips

      Hold the nut and loosen the bolt.

  16. REMOVE CLUTCH PEDAL SHAFT COLLAR


    1. A01BECGE08
      Text in Illustration
      *1 Pedal bush
      *2 Clutch pedal shaft collar

      Remove the 2 pedal bushes and clutch pedal shaft collar from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL NO.1 CUSHION


    1. A01BFV4

      Remove the clutch pedal No. 1 cushion.

  18. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  19. REMOVE CLUTCH PEDAL SPRING HOLDER


    1. A01BAJR

      Remove the clutch pedal spring holder from the clutch pedal support.