CLUTCH PEDAL (for 1KD-FTV) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL


    1. A01BHMVE01

      Using a clip remover, remove the 2 clips (A).

    2. Disengage the 4 clips (B).

    3. Disconnect the connector.

    4. A01BHHW

      Push the positions indicated by the arrows in the illustration to separate the fuel lid lock control cable and bonnet (hood) control cable assembly from the panel.

      Remove the instrument panel finish lower.

  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A01BE86

      Using a clip remover, remove the 2 clips

    2. Disengage the 3 claws and remove the instrument panel No.1 under cover sub-assembly.

  4. REMOVE PARKING BRAKE HOLE COVER


    1. A01BF1ME01

      Disengage the 6 claws and remove the parking brake hole cover.

  5. REMOVE SHIFT LEVER KNOB


    1. A01BAU7E01

      Turn the shift lever knob in the direction indicated by the arrow and remove it.

  6. REMOVE SHIFTING HOLE COVER ASSEMBLY


    1. A01BF5BE01

      Manual Transmission:

      Disengage the 6 claws and remove the shifting hole cover assembly.

    2. Automatic Transmission:

      Disengage the 8 claws and remove the shifting hole cover assembly.

  7. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL


    1. A01BB5ME01

      Disengage the 8 claws and remove the instrument panel finish panel lower center.

  8. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY (for LHD)

    A01BEZD

    1. Remove the 2 bolts and windshield washer motor and pump.

  9. REMOVE NO. 1 AIR DUCT


    1. A01BDNAE01

      Remove the clip.

    2. Release the 2 claws and remove the air duct No.1.

  10. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY


    1. A01BHS1

      Remove the 2 nuts and disconnect the clutch master cylinder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch switch connector and detach the wire harness clamp.

    2. A01BG30

      Push the push rod clevis upward and move it toward the right side of the vehicle.

    3. A01BD7F

      Remove the bolt and clutch pedal support sub-assembly.

  12. REMOVE CLUTCH SWITCH ASSEMBLY


    1. Disconnect the switch connector.

    2. A01BBRL

      Remove the clutch switch assembly.

  13. REMOVE CLUTCH PEDAL SPRING


    1. A01BHUCE02

      Using a screwdriver, remove the E-ring.

    2. Remove the clutch pedal spring.

  14. REMOVE TURNOVER SPRING SEAT COMPRESSION SPRING


    1. A01BB4M

      Mount the clutch pedal in a soft jaw vise.

    2. While the clutch pedal is fully depressed, remove the turnover spring seat compression spring.

  15. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01BBP8E01

      Put matchmarks on the clutch pedal support sub-assembly.

    2. Remove the bolt, nut, washer and clutch pedal sub-assembly from the clutch pedal support sub-assembly.

      Tech Tips

      Hold the nut and loosen the bolt.

  16. REMOVE CLUTCH PEDAL SHAFT COLLAR


    1. A01BECGE05

      Remove the 2 pedal bushes and clutch pedal shaft collar from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL NO. 1 CUSHION


    1. A01BFV4

      Remove the clutch pedal No. 1 cushion.

  18. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  19. REMOVE CLUTCH PEDAL SPRING HOLDER


    1. A01BAJR

      Remove the clutch pedal spring holder from the clutch pedal support.