CLUTCH PEDAL ADJUSTMENT

INSPECT AND ADJUST CLUTCH PEDAL HEIGHT

1. Turn back the floor carpet.

2. 

   Text in Illustration

   *a	Pedal Height Adjust
   *b	Push Rod Play and Free Play Adjust Point
   *c	Pedal Height

   Check that the pedal height is correct.

   Pedal height from floor
   LHD RHD 157.3 to 167.3 mm (6.193 to 6.587 in.) 160.5 to 170.5 mm (6.319 to 6.713 in.)

3. w/o Clutch Pedal Switch Assembly:

   
   

   1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

   2. Tighten the lock nut.

      Torque:

      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

4. w/ Clutch Pedal Switch Assembly:

   
   

   1. Loosen the lock nut and turn the clutch switch assembly until the correct height is obtained.

   2. Tighten the lock nut.

      Torque:

      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

INSPECT CLUTCH PEDAL FREE PLAY AND PUSH ROD PLAY

1. 

   Text in Illustration

   *a	Push Rod Play
   *b	Pedal Free Play

   Check that pedal free play and push rod play are correct.

   Tech Tips

   Pay close attention to the change in resistance to distinguish between pedal free play and push rod play while performing the inspection.

   
   

   1. Depress the pedal until clutch resistance begins to be felt.

      Pedal free play
      5.0 to 15.0 mm (0.197 to 0.590 in.)

   2. Gently depress the pedal until resistance begins to increase a little.

      Push rod play at pedal top
      1.0 to 5.0 mm (0.040 to 0.196 in.)

2. Adjust the pedal free play and push rod play.

   Tech Tips

   The push rod play can be adjusted by changing the length of the push rod. Pedal free play changes together with push rod play.

   
   

   1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.

      Note

      If pedal free play and push rod play are not within the standard range even after adjustment, inspect the related parts.

   2. Tighten the lock nut.

      Torque:

      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

   3. After adjusting the pedal free play and push rod play, check the pedal height.

INSPECT CLUTCH RELEASE POINT

1. 

   Text in Illustration

   *a	25 mm (0.98 in.) or more
   *b	Release Point
   *c	Full Stroke End Position
   *d	Pedal Stroke

   Check the clutch release point.

   
   

   1. Pull the parking brake lever and install wheel stoppers.

   2. Start the engine and run at idle.

   3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears contact.

   4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

      Standard distance
      25 mm (0.98 in.) or more (from pedal stroke end position to release point)

      Pedal stroke
      150 mm (5.906 in.)

      If the distance is not as specified, perform the following operations.

      
      

      • Check pedal height.

      • Check push rod play and pedal free play.

      • Bleed the clutch line.

      • Check the clutch cover and disc.