CLUTCH PEDAL ADJUSTMENT


  1. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT


    1. A01BI4UE01

      Turn back the floor carpet.

    2. Check that the pedal height is correct.

      Pedal height from floor
      LHD RHD
      157.3 to 167.3 mm (6.193 to 6.587 in.) 160.5 to 170.5 mm (6.319 to 6.713 in.)

    3. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

    4. Tighten the lock nut.

      Torque:
      26 N*m  { 260 kgf*cm, 19 ft.*lbf }

  2. INSPECT CLUTCH PEDAL FREE PLAY AND PUSH ROD PLAY


    1. A01BGM3E01

      Check that pedal free play and push rod play are correct.

      Tech Tips

      Pay close attention to the change in resistance to distinguish between pedal free play and push rod play while performing the inspection.


      1. Depress the pedal until clutch resistance begins to be felt.

        Pedal free play
        5.0 to 15.0 mm (0.197 to 0.591 in.)

      2. Gently depress the pedal until resistance begins to increase a little.

        Push rod play at pedal top
        1.0 to 5.0 mm (0.039 to 0.197 in.)

    2. Adjust the pedal free play and push rod play.

      Tech Tips

      The push rod play can be adjusted by changing the length of the push rod. Pedal free play changes together with push rod play.


      1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.

        Note

        If pedal free play and push rod play are not within the standard range even after adjustment, inspect the related parts.

      2. Tighten the lock nut.

        Torque:
        12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      3. After adjusting the pedal free play and push rod play, check the pedal height.

  3. INSPECT CLUTCH RELEASE POINT


    1. A01BA9YE01

      Check the clutch release point.


      1. Pull the parking brake lever and install wheel stoppers.

      2. Start the engine and run at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

        Standard distance
        25 mm (0.98 in.) or more (from pedal stroke end position to release point)
        Pedal stroke
        150 mm (5.906 in.)

        If the distance is not as specified, perform the following operations.


        • Check pedal height.

        • Check push rod play and pedal free play.

        • Bleed the clutch line.

        • Check the clutch cover and disc.