FORWARD CLUTCH REASSEMBLY


  1. INSTALL INPUT SHAFT OIL SEAL RING


    1. A01BAWW

      Coat the 3 oil seal rings with ATF.

    2. Squeeze the ends of the 3 oil seal rings together with the wrap distance 8 mm (0.31 in.) or less, and then install them to the forward clutch drum groove.

      Note

      Do not over-spread the ring ends.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

  2. INSTALL FORWARD CLUTCH PISTON O-RING


    1. A01BH1UE01

      Coat 2 new O-rings with ATF and install them on the forward clutch piston.

  3. INSTALL FRONT CLUTCH PISTON SUB-ASSEMBLY


    1. A01BD5P

      Coat new O-ring with ATF, and install them on the forward clutch piston with a screwdriver.

    2. A01BGSB

      Being careful not to damage the O-rings, and press the clutch piston into the forward clutch drum with both hands.

  4. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01BF71

      Install the piston return spring.

    2. A01BDK4E01

      Place SST on the spring retainer, and compress the return spring with a shop press.

      SST
      09350-30020   ( 09350-07040 )

    3. Install the snap ring with SST.

      SST
      09350-30020   ( 09350-07070 )

      Note

      Be sure the end gap of the snap ring is not aligned with the cutout portion of the forward clutch drum.

  5. INSTALL FORWARD MULTIPLE DISC CLUTCH CLUTCH DISC


    1. A01BABT

      Install the cushion plate with its rounded end down.

    2. A01BCA2

      Install the 5 plates and discs.

      Install in order
      P = Plate D = Disc
      P - D - P - D - P - D - P - D -P - D

    3. Install the flange with the rounded edge facing downward.

      Tech Tips

      There are 8 different thicknesses for the flange.

      Flange thickness:
      No. Thickness No. Thickness
      61 3.0 mm (0.118 in.) 44 3.8 mm (0.150 in.)
      60 3.2 mm (0.126 in.) 42 4.0 mm (0.157 in.)
      45 3.4 mm (0.134 in.) 63 4.2 mm (0.165 in.)
      62 3.6 mm (0.142 in.) 64 4.4 mm (0.173 in.)
    4. A01BGDY

      Using a screwdriver, install the snap ring.

      Note

      Be sure the end gap of the snap ring is not aligned with the cutout portion of the forward clutch drum.

  6. INSPECT PISTON STROKE OF FORWARD CLUTCH


    1. A01BB5TE01

      Using SST and a dial indicator, measure the forward clutch piston stroke while applying and releasing compressed air (392 to 785 kPa, 4.0 to 8.0 kgf/cm2, 57 to 114 psi).

      SST
      09350-30020   ( 09350-06120 )
      Piston stroke
      0.6 to 1.0 mm (0.023 to 0.039 in.)

      If the piston stroke is outside the standard, inspect the discs.