OVERDRIVE DIRECT CLUTCH REASSEMBLY


  1. INSTALL OVERDRIVE PLANETARY GEAR THRUST WASHER NO.3


    1. A01BAEH

      Install the thrust washer to the O/D planetary gear with the groove side facing upward.

  2. INSTALL OVERDRIVE ONE WAY CLUTCH


    1. A01BGNPE02

      Install the 2 retainer to the one-way clutch.

    2. Install the one-way clutch into the outer race with the flange side of the one-way clutch facing upward.

    3. A01BGQ8E02

      Install the O/D one-way clutch and outer race to the O/D planetary gear.

  3. INSTALL OVERDRIVE RETAINING PLATE


    1. A01BH22

      Install the retaining plate.

    2. A01BDR5

      Using a screwdriver, install the snap ring.

  4. INSTALL OVERDRIVE PLANETARY RING GEAR FLANGE


    1. A01BD9G

      Install the ring gear flange.

    2. A01BB8Y

      Using a screwdriver, install the snap ring.

  5. INSTALL OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY


    1. A01BAL7

      Coat new O-rings with ATF, and install them on the O/D direct clutch piston.

    2. Being careful not to damage the O-rings, and press in the direct clutch piston into the clutch drum with both hands.

  6. INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01BD7D

      Install the piston return spring to the piston.

    2. A01BCFJE02

      Place SST on the spring retainer, and compress the return spring with a press.

      Note

      Stop compressing when the spring sheet is lowered to the place 1 to2mm(0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from being deformed.

    3. Using a screwdriver, install the snap ring. Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

  7. INSTALL OVERDRIVE DIRECT CLUTCH DISC


    1. A01BCIEE02

      Install the 2 plates and discs.

      Install in order
      P = Plate D = Disc
      P - D - P - D
    2. A01BH5F

      Install the flange with the flat end facing downward.

    3. A01BDMK

      Using a screwdriver, install the snap ring.

  8. INSPECT OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY


    1. A01BFOJ

      Check that the check ball is free by shaking the piston.

    2. Check that the valve does not have leaks by applying low-pressure compressed air.

  9. INSTALL OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY


    1. A01BAP1

      Align the flukes of the discs in the direct clutch.

    2. Install the direct clutch assembly onto the O/D planetary gear.

  10. INSPECT OVERDRIVE ONE WAY CLUTCH


    1. A01BBGKE03

      Hold the O/D direct clutch drum, and turn the input shaft. Check that the input shaft can be turned freely clockwise and locked counterclockwise.