AUTOMATIC TRANSMISSION UNIT (for 2KD-FTV) REASSEMBLY


  1. BEARING POSITION

    A01BDXYE01
    Standard
    Mark Front Race Diameter Inside / Outside mm (in.) Thrust Bearing Diameter Inside / Outside mm (in.) Rear Race Diameter Inside / Outside mm (in.)
    A 28.45 (1.120) / 47.3 (1.862) 29.2 (1.15) / 50.2 (1.976) -
    B 28.6 (1.126) / 46.4 (1.827) 28.9 (1.138) / 50.2 (1.976) -
    C 24.7 (0.972) / 41.8 (1.646) 24.2 (0.953) / 47.8 (1.882) -
    D 37.2 (1.465) / 58.8 (2.315) 33.8 (1.331) / 50.0 (1.969) -
    E 36.8 (1.449) / 50.9 (2.004) 33.7 (1.327) / 47.6 (1.874) -
    F - 26.0 (1.024) / 42.8 (1.685) 26.8 (1.055) / 53.67 (2.113)
    G - 49.9 (1.965) / 64.4 (2.535) 53.4 (2.102) / 63.6 (2.504)
    H 33.7 (1.327) / 47.6 (1.874) 35.5 (1.398) / 47.7 (1.878) -
    I 28.5 (1.122) / 44.2 (1.740) 27.7 (1.091) / 44.2 (1.740) -
    J - 39.38 (1.550) / 58.1 (2.287) -

  2. FIX AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY


    1. A01BAN1

      Install the transmission case in the overhaul attachment.

  3. INSTALL 1ST AND REVERSE BRAKE PISTON NO.1


    1. A01BEUIE06

      Coat 3 new O-rings with ATF.

    2. Install the 2 O-rings on the 1st and reverse brake piston No.1.

    3. Install the O-rings on the reaction sleeve.

    4. Install the 1st and reverse brake piston No.1 to the reaction sleeve.

  4. INSTALL BRAKE REACTION SLEEVE


    1. A01BGQB

      Coat a new O-ring with ATF, and install it to the reaction sleeve.

    2. With the brake piston No.1 underneath (the rear side), install the brake reaction sleeve and the brake piston No.1 to the transmission case.

      Note

      Be careful not to damage the O-rings.

  5. INSTALL 1ST & REVERSE BRAKE PISTON NO.2


    1. A01BG9KE05

      Coat new O-ring with ATF.

    2. Install the O-ring on brake piston No.2.

    3. With the spring seat of the piston upwards (the front side), place the piston in the transmission case.

      Note

      Be careful not to damage the O-ring.

  6. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A01BAET

      Place the piston return spring onto the 1st and reverse brake piston.

    2. A01BBRQE02

      Set SST as shown, and compress the return spring with SST.

      SST
      09350-30020   ( 09350-07050, 09350-07070 )

      Note

      Stop compressing when the spring sheet is lowered to the place 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from being deformed.

    3. Using a screwdriver, install the snap ring. Make sure the end gap of the snap ring is not aligned with the spring retainer claw.

  7. INSPECT PISTON STROKE OF 1ST AND REVERSE BRAKE


    1. A01BBIL

      Make sure the 1st and reverse brake pistons move smoothly when applying and releasing the compressed air into the transmission case.

  8. INSTALL REAR PLANETARY FLANGE THRUST NEEDLE ROLLER BEARING


    1. A01BDU5E02

      Coat the assembled bearing and race with petroleum jelly.

    2. Install it onto the case.

      Bearing diameter
      Inside Outside
      Bearing 39.38 mm (1.550 in.) 58.1 mm (2.287 in.)

  9. INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. A01BEO8

      Install the leaf spring.

    2. A01BF8I

      Install the flange with the rounded edge facing upward.

    3. Install the plates and discs.

      Install in order
      P = Plate D = Disc
      D - P - D - P - D - P - D - P - D - P - D - P
    4. A01BBFT

      Align the teeth on the flange, the discs and the plates.

    5. A01BCKI

      Face the snap ring upward (front side), and install the 2nd brake drum to the planetary gear.

      Note

      Face the oil hole in the drum towards the lower side of the transmission case (the side where the valve body is installed).

    6. A01BE80E02

      Align the splines of the transmission case with the assembled rear planetary gear and the 1st and reverse brake with the output shaft, indicated by A.

    7. A01BDAF

      Install the assembled output shaft.

    8. A01BEVNE02

      Rest the output shaft on wooden blocks.

    9. A01BCOOE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  10. INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE


    1. A01BB7Z

      Using a cylinder gauge, measure the inside diameter of the transmission case rear bushing.

      Maximum inside diameter
      38.19 mm (1.5035 in.)

      If the inside diameter is greater than the maximum, replace the transmission case.

  11. INSTALL 2ND BRAKE PISTON SLEEVE

  12. INSTALL BRAKE DRUM GASKET


    1. A01BAKS

      Coat a new gasket with ATF.

    2. Install the brake drum gasket.

  13. INSTALL 1 WAY CLUTCH ASSEMBLY


    1. A01BENC

      Install the thrust washer onto the 2nd brake.

    2. A01BAYZE02

      Install the 1 way clutch.

  14. INSTALL 2ND BRAKE PACK


    1. A01BCJAE03

      Install the 1.8 mm (0.071 in.) thick plate with the rounded edge side of the plate facing the disc.

    2. Install the plates and discs.

      Install in order
      P = Plate D = Disc
      D - P - D - P - D - P - D - P - D - P

    3. Install the flange with the rounded edge of the flange facing the disc.

    4. A01BCCA

      Using a screwdriver, install the snap ring.

  15. INSPECT PACK CLEARANCE OF SECOND BRAKE


    1. A01BBCB

      Using a feeler gauge, measure the clearance between the snap ring and the flange.

      Clearance
      0.62 to 1.98 mm (0.0244 to 0.0780 in.)

      If the clearance is outside the standard, check for an improper installation.

  16. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY


    1. A01BBHC

      While turning the planetary sun gear clockwise, install it into the No.1 one-way clutch.

      Tech Tips

      Confirm the thrust washer is installed correctly.

  17. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. A01BC5ME02

      Coat the bearing and race with petroleum jelly and install them onto the front planetary gear.

      Bearing and race diameter
      Inside Outside
      Bearing 35.5 mm (1.398 in.) 47.7 mm (1.878 in.)
      Race 33.7 mm (1.327 in.) 47.6 mm (1.874 in.)
    2. A01BE32

      Install the front planetary gear to the sun gear input drum.

    3. A01BAOXE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

    4. Remove the wooden blocks or equivalent under the output shaft.

    5. A01BHGT

      Coat the race with petroleum jelly, and install it onto the front planetary gear.

      Race diameter
      Inside Outside
      Race 53.4 mm (2.102 in.) 63.6 mm (2.504 in.)

  18. INSTALL 2ND COST BRAKE BAND ASSEMBLY


    1. A01BF6G

      Install the 2nd coast brake band to the case.

    2. A01BCU8

      Install the E-ring to the pin.

    3. Install the pin through the brake band.

    4. Install the E-ring to the pin.

  19. INSTALL DIRECT CLUTCH ASSEMBLY


    1. A01BGJAE04

      Install the bearing and the thrust washer to the forward clutch.

    2. A01BEYDE02

      Install the direct clutch to the forward clutch.

  20. INSTALL FRONT PLANETARY RING GEAR SUB-ASSEMBLY


    1. A01BAMLE02

      Coat the bearing and the race with petroleum jelly, and install them onto the forward clutch.

      Bearing and race diameter
      Inside Outside
      Bearing 26.0 mm (1.024 in.) 42.8 mm (1.685 in.)
      Race 26.0 mm (1.024 in.) 42.8 mm (1.685 in.)
    2. A01BA79E02

      Coat the race with petroleum jelly, and install it onto the front planetary ring gear.

      Race diameter
      Inside Outside
      Race 26.8 mm (1.055 in.) 53.67 mm (2.113 in.)
    3. A01BBBM

      Align the flukes of the discs in the forward clutch.

    4. A01BEEME02

      Align the splines of the front planetary ring gear with the flukes of the discs and install the front planetary ring gear to the forward clutch.

  21. INSTALL FORWARD CLUTCH ASSEMBLY


    1. A01BF2YE02

      Coat the bearing and the race with petroleum jelly, and install them onto the ring gear.

      Bearing and race diameter
      Inside Outside
      Bearing 32.6 mm (1.283 in.) 47.7 mm (1.878 in.)
      Race 30.6 mm (1.205 in.) 53.6 mm (2.110 in.)
    2. A01BESZ

      Install the assembled direct clutch, the forward clutch and the front planetary ring gear into the transmission case.

    3. A01BCPU

      Using vernier calipers, measure the distance between the sun gear input drum and the direct clutch drum as shown in the illustration.

      Distance
      5.3 to 7.3 mm (0.209 to 0.287 in.)

      If the distance is outside the standard, check for an improper installation.

    4. A01BCLLE02

      Coat the bearing with petroleum jelly and install it onto the forward clutch.

      Bearing
      Inside Outside
      Bearing 33.7 mm (1.327 in.) 47.6 mm (1.874 in.)

  22. INSTALL 2ND COAST BRAKE PISTON


    1. A01BCZ8

      Coat 2 new O-rings with ATF, and install them to the cover.

    2. Install the spring, the piston assembly and the cover to the case.

    3. A01BG3NE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  23. INSTALL PISTON STROKE OF 2ND COST BRAKE

  24. INSTALL OVERDRIVE SUPPORT SUB-ASSEMBLY


    1. A01BAAVE03

      Coat the bearing and the race with petroleum jelly, and install it onto the O/D support assembly.

      Bearing and race diameter
      Inside Outside
      Race 36.8 mm (1.449 in.) 50.9 mm (2.004 in.)
      Bearing 33.8 mm (1.331 in.) 50.0 mm (1.969 in.)
    2. A01BB7N

      Confirm the thrust washer is installed correctly.

      Tech Tips

      Make sure that the lug shape fits into the hole on the O/D support assembly.

    3. A01BDIME02

      Using 2 bolts of SST, aim the bolt and the oil holes of the O/D support toward the valve body side, and align them with the bolt holes of the transmission case, and insert.

      SST
      09350-30020   ( 09350-07020 )

    4. Temporarily tighten the 2 bolts.

    5. A01BHIDE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

      Tech Tips

      Install the snap ring open end toward the valve body.

    6. A01BFVM

      Torque the 2 bolts.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }

  25. INSPECT OUTPUT SHAFT


    1. A01BE4F

      Using a dial indicator, measure the end play of the output shaft with hand.

      End play
      0.30 to 1.04 mm (0.0118 to 0.0409 in.)

      If the values are outside the standard, check for an improper installation.

    2. Check that the output shaft rotates smoothly.

  26. INSTALL OVERDRIVE BRAKE PACK


    1. A01BB3M

      Install the 4.0mm(0.157 in.) thick flange (flat ring) with the rounded edge side of the flange facing the discs.

    2. Install the plates and discs.

      Install in order
      P = Plate D = Disc
      P - D - P - D - P - D

    3. Install the flange (stepped ring) with the flat side of the flange facing the disc.

    4. A01BFNR

      Using a screwdriver, install the snap ring.

  27. INSPECT OVERDRIVE BRAKE PISTON


    1. A01BB0CE02

      Place SST and a dial indicator onto the O/D brake piston.

      SST
      09350-30020   ( 09350-06120 )
    2. A01BBUU

      Measure the stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Piston stroke
      1.75 to 2.05 mm (0.0689 to 0.0807 in.)

      If the piston stroke is less than the limit, parts may have been assembled incorrectly, so check and reassemble again.

      If the piston stroke is still outside the standard, select another flange.

      Tech Tips

      There are 7 different thicknesses for the flange.

      Flange thickness
      No. Thickness No. Thickness
      77 3.3 mm (0.130 in.) 81 3.8 mm (0.150 in.)
      78 3.5 mm (0.138 in.) 82 3.9 mm (0.154 in.)
      79 3.6 mm (0.142 in.) 83 4.0 mm (0.157 in.)
      80 3.7 mm (0.146 in.) - -

  28. INSTALL OVERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01BHFV

      Coat the race with petroleum jelly, and install it onto the O/D support.

      Race diameter
      Inside Outside
      Race 37.2 mm (1.465 in.) 58.8 mm (2.315 in.)
    2. A01BFK6

      Install the O/D planetary ring gear.

    3. A01BF8K

      Coat the bearing and race with petroleum jelly, and install them onto the planetary ring gear.

      Bearing and race diameter
      Inside Outside
      Bearing 26.0 mm (1.024 in.) 46.8 mm (1.843 in.)
      Race 24.2 mm (0.953 in.) 47.8 mm (1.882 in.)
    4. A01BARX

      Coat the race with petroleum jelly, and install it onto the planetary gear.

      Race diameter
      Inside Outside
      Race 24.7 mm (0.972 in.) 41.8 mm (1.646 in.)
    5. A01BESF

      Install the O/D planetary gear, O/D direct clutch and 1 way clutch.

    6. A01BDXVE02

      Place SST on the transmission case.

      SST
      09350-36010   ( 09350-06090 )

    7. Using vernier calipers, measure the distance between the tops of SST and the clutch drum.

      Standard distance
      15.5 to 16.5 mm (0.610 to 0.650 in.)

      If the distance is outside the standard, check for an improper installation.

    8. A01BBVHE02

      Coat the bearing with petroleum jelly and install it onto the O/D direct clutch.

      Bearing diameter
      Inside Outside
      Bearing 29.2 mm (1.150 in.) 50.2 mm (1.976 in.)

  29. INSTALL OIL PUMP ASSEMBLY


    1. A01BDUJE02

      Coat the race with petroleum jelly, and install it onto the oil pump.

      Race diameter
      Inside Outside
      Race 28.45 mm (1.120 in.) 47.3 mm (1.862 in.)

    2. Coat a new O-ring with ATF, and install it around the pump body.

    3. Place the oil pump through the input shaft, and align the bolt holes of the pump body with the transmission case.

    4. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the O/D direct clutch drum.

      Note

      Do not push on the oil pump strongly, or the oil seal ring will stick to the direct clutch drum.

    5. A01BCSH

      Install the 7 bolts.

      Torque:
      22 N*m  { 220 kgf*cm, 16 ft.*lbf }

  30. INSPECT INPUT SHAFT SUB-ASSEMBLY


    1. A01BCN2E02

      Make sure the input shaft rotates smoothly.

  31. INSPECT INDIVIDUAL PISTON OPERATION INSPECTION


    1. A01BAPCE06

      Check for the sound while applying compressed air into the oil hole indicated in the illustration.

      Tech Tips

      Inspect the overdrive direct clutch with the C-0 accumulator piston hole closed. If there is no sounds from the overdrive direct clutch, disassemble and check the installation conditions of the following parts:


      1. Overdrive direct clutch

      2. Direct clutch

      3. Forward clutch

      4. Overdrive brake

      5. 2nd coast brake

      6. 2nd brake

      7. 1st and reverse brake

  32. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A01BE8AE02

      Using SST and a hammer, drive in 2 new manual valve lever shaft oil seals.

      SST
      09350-30020   ( 09350-07110 )

    2. Coat the oil seal lip with MP grease.

  33. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A01BEVOE03

      Install a new spacer to the manual valve lever.

    2. Install the manual valve lever shaft to the transmission case through the manual valve lever.

    3. A01BCDQ

      Using a hammer, drive in a new pin.

    4. A01BDWC

      Align the manual valve lever indentation with the spacer hole, and stake them with a punch.

    5. Make sure that the shaft rotates smoothly.

  34. INSTALL PARKING LOCK PAWL SHAFT


    1. A01BFZAE02

      Install the E-ring to the shaft.

    2. Install the parking lock pawl, the shaft and the spring.

  35. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A01BG1L

      Connect the parking lock rod to the manual valve lever.

  36. INSTALL PARKING LOCK PAWL BRACKET


    1. A01BGO9

      Install the parking lock pawl bracket with the 3 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    2. A01BBIYE02

      Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the pawl.

  37. INSTALL C-0 ACCUMULATOR PISTON


    1. A01BFYKE02

      Coat new O-ring with ATF, and install them to the piston.

    2. A01BCOS

      Install the 2 springs and accumulator piston to the hole.

      Accumulator spring
      Spring Free length outer diameter mm (in.) Color
      C-0 Inner

      46.0 mm (1.811 in.)

      14.02 mm (0.552 in.)

      		 Yellow
      C-0 Outer

      74.6 mm (2.137 in.)

      20.9 mm (0.823 in.)

      		 Orange

  38. INSTALL B-0 ACCUMULATOR PISTON


    1. A01BFYKE02

      Coat new O-rings with ATF, and install them to the piston.

    2. A01BGX4

      Install the spring and the accumulator piston to the hole.

      Accumulator spring
      Spring Free length outer diameter mm (in.) Color
      B-0

      63.6 mm (2.504 in.)

      16.0 mm (0.630 in.)

      		 Red

  39. INSTALL C-2 ACCUMULATOR PISTON


    1. A01BFYKE02

      Coat new O-rings with ATF, and install them to the piston.

    2. A01BGID

      Install the 2 springs and the accumulator piston to the hole.

      Accumulator spring
      Spring Free length outer diameter mm (in.) Color
      C-2 Inner

      42.1 mm (1.657 in.)

      14.7 mm (0.579 in.)

      		 Pink
      C-2 Outer

      64.0 mm (2.519 in.)

      19.7 mm (0.776 in.)

      		 Blue

  40. INSTALL B-2 ACCUMULATOR PISTON


    1. A01BFYKE02

      Coat new O-rings with ATF, and install them to the piston.

    2. A01BG8W

      Install the spring and the accumulator piston to the hole.

      Accumulator spring
      Spring Free length outer diameter mm (in.) Color
      B-2

      70.5 mm (2.776 in.)

      19.7 mm (0.776 in.)

      		 Light Gray

  41. INSTALL CHECK BALL BODY


    1. A01BHSVE02

      Install the check ball body and spring.

  42. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. A01BFUGE02

      Align the groove of the manual valve with the pin of the lever.

    2. A01BDN0E05

      Install the 20 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt length
      Bolt A
      23 mm (0.91 in.)
      Bolt B
      28 mm (1.10 in.)
      Bolt C
      36 mm (1.42 in.)

  43. INSTALL TRANSMISSION WIRE


    1. A01BHYE

      Coat a new O-ring with ATF, and install it to the solenoid wiring.

    2. Install the solenoid wiring to the case, and install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    3. A01BESI

      Connect the connectors to each shift solenoid valve.

  44. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A01BDFL

      Install 5 new gaskets on the oil strainer.

    2. A01BATOE02

      Install the oil strainer with the 4 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt length
      Bolt A
      14 mm (0.55 in.)
      Bolt B
      20 mm (0.79 in.)
      Bolt C
      23 mm (0.91 in.)

  45. INSTALL TRANSMISSION OIL CLEANER MAGNET


    1. A01BBFUE02

      Install the 3 magnets on the oil pan.

  46. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. A01BDW0E06

      Remove any FIPG material, and be careful not to drop oil on the contacting surfaces of the transmission case and the oil pan.

    2. Apply FIPG to the oil pan.

      FIPG
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

    3. Install the oil pan with the 19 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  47. INSTALL SENSOR ROTOR (w/o Speedometer Sensor)


    1. A01BE6SE04

      Using a snap ring expander, install the front side snap ring.

    2. Install the key and sensor rotor.

    3. Using a snap ring expander, install the rear side snap ring.

  48. INSTALL SENSOR ROTOR (w/ Speedometer Sensor)


    1. A01BB7HE04

      Using a snap ring expander, install the snap ring.

    2. Install the key and sensor rotor.

  49. INSTALL SPEEDOMETER DRIVE GEAR (w/ Speedometer Sensor)


    1. A01BHAWE01

      Install the ball and the speedometer drive gear.

    2. Using a snap ring expander, install the snap ring.

  50. INSTALL EXTENSION HOUSING DUST DEFLECTOR


    1. A01BEYY

      Using a screwdriver and hammer, install a new extension housing dust deflector.

  51. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A01BDVXE01

      Using SST and a hammer, install a new extension housing oil seal.

      SST
      09950-60020   ( 09951-00580 )
      09950-70010   ( 09951-07100 )
      Oil seal in depth
      6.0 +- 0.2 mm (0.236 +- 0.008 in.)

  52. INSTALL EXTENSION HOUSING BUSH APPLY TUBE


    1. A01BDIAE08

      Install the extension housing bush apply tube.

  53. INSTALL EXTENSION HOUSING BUSH APPLY TUBE GASKET


    1. A01BDIAE09

      Install the extension housing bush apply tube gasket.

  54. INSTALL EXTENSION HOUSING SUB-ASSEMBLY


    1. A01BEGH

      Apply seal packing or equivalent to the 6 bolts.

      Seal packing
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the extension housing and a new gasket to the case with the 6 bolts.

      Torque:
      36 N*m  { 370 kgf*cm, 27 ft.*lbf }

      Tech Tips

      The 2 lower bolts are shorter.

  55. INSTALL AUTOMATIC TRANSMISSION HOUSING


    1. A01BHUQ

      Clean the threads of the bolts and the case with white gasoline.

    2. Apply seal packing or equivalent to the 6 bolts.

      Seal packing
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    3. Install the transmission housing with the 6 bolts.

      Torque:
      14 mm bolt
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }
      17 mm bolt
      57 N*m  { 580 kgf*cm, 42 ft.*lbf }

  56. INSTALL SPEED SENSOR SP2


    1. A01BEEHE01

      Coat a new O-ring with ATF, and install it onto the speed sensor SP2.

    2. Install the speed sensor SP2 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  57. INSTALL SPEED SENSOR NC0


    1. A01BCQKE01

      Coat a new O-ring with ATF, and install it onto the speed sensor NC0.

    2. Install the speed sensor NC0 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  58. INSTALL SPEEDOMETER SENSOR (w/ Speedometer Sensor)


    1. A01BGUK

      Install the speedometer driven gear to the speedometer sensor.

      Tech Tips

      Insert the speedometer driven gear so that the gear's grooves align with the protrusions inside the speedometer sensor.

    2. Coat a new O-ring with ATF, and install it onto the speedometer sensor.

    3. A01BCX7E01

      Install the speedometer sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  59. INSTALL OIL COOLER TUBE UNION


    1. A01BF3YE01

      Coat 2 new O-rings with ATF, and install them onto each oil cooler tube union.

    2. Install the 2 oil cooler tube unions.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Union installation angle
      0° +/- 2° for Union A
      7° +/- 2° for Union B

  60. INSTALL TEMPERATURE SENSOR


    1. A01BCY1

      Coat a new O-ring with ATF, and install it to the temperature sensor.

    2. Install the temperature sensor.

      Torque:
      15 N*m  { 152 kgf*cm, 11 ft.*lbf }

  61. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A01BFAPE03

      Install the park/neutral position switch onto the manual valve lever shaft, and temporarily tighten the adjusting bolt.

    2. Install a new lock washer, and then install the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }

    3. Using the control shaft lever, fully turn the manual lever shaft back, and then return 2 notches. It is now in neutral.

    4. A01BGUQE01

      Align the neutral basic line with the switch groove, and tighten the adjusting bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Bend the tabs of the lock washer.

      Tech Tips

      Bend at least 2 of the lock washer tabs.

  62. INSTALL BREATHER PLUG HOSE


    1. A01BD35

      Install the breather plug hose with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  63. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH


    1. A01BFN8E01

      Install the transmission control shaft lever LH with the bolt.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  64. INSTALL DRAIN (ATM) PLUG SUB-ASSEMBLY

    Torque:
    20 N*m  { 205 kgf*cm, 15 ft.*lbf }