GENERATOR INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. A01BCVDE01

      Install the generator assembly with the bolt.

      Torque:
      62 N*m  { 632 kgf*cm, 46 ft.*lbf }

    2. Install the generator wire to terminal B with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Install the terminal cap.

    4. Connect the generator connector.

  2. INSTALL GENERATOR BRACKET


    1. A01BCXBJ01

      Install the generator bracket with the 2 bolts.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  3. INSTALL IDLE NO.2 PULLEY ASSEMBLY (w/ Air Conditioning System)


    1. A01BETHJ01

      Install the idle No.2 pulley assembly and washer with the bolt.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  4. INSTALL AIR CLEANER HOSE ASSEMBLY


    1. Install the air cleaner hose assembly with the clamp.

  5. INSTALL AIR TUBE ASSEMBLY


    1. Install the air tube assembly with the 2 clamps and 2 bolts.

  6. INSTALL VENTILATION PIPE


    1. A01BHMA

      Install the ventilation pipe with the bolt and clip.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  7. INSTALL COMPRESSOR OUTLET ELBOW


    1. A01BCJBE01

      Install the compressor outlet elbow with the 2 bolts and 2 clamps.

      Torque:
      Bolt (A)
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Bolt (B)
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

  8. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)

    A01BFJ0E01

    1. Provisionally tighten the compressor and magnetic clutch with the 4 bolts.

    2. Tighten the compressor and magnetic clutch with the 4 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

  9. INSTALL FAN & GENERATOR V BELT


    1. Rotate the V-ribbed belt tensioner pulley clockwise, and then install the fan and generator V belt.

      Note

      Make sure that the fan and generator V belt is set properly on each pulley.

    2. Check that the indicator mark of the V-ribbed belt tensioner Click here.

  10. INSTALL FENDER APRON MUDGUARD SEAL RH

  11. INSTALL ENGINE SERVICE HOLE SUB COVER ASSEMBLY


    1. Install the engine service hole sub cover with the 5 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  12. INSTALL FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)

    Tech Tips

    Perform the same procedure as above on the opposite side. Click here

  13. INSTALL FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)

    Tech Tips

    Perform the same procedure as above on the opposite side. Click here

  14. INSTALL FRONT DOOR SCUFF PLATE RH

  15. CONNECT NEGATIVE BATTERY CABLE

  16. INSTALL ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

    Torque:
    13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  17. PERFORM INITIALIZATION


    1. Some system need initialization when reconnecting the battery cable. Click here