GENERATOR REASSEMBLY


  1. INSTALL GENERATOR DRIVE END FRAME BEARING


    1. A01BAEQ

      Using SST and a press, press in a new bearing.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )
    2. A01BA7EE01

      Align the claws of the bearing retainer with the grooves inside the drive end frame.

    3. Install the bearing retainer with the 4 screws.

  2. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Install the rotor and washer to the drive end frame.

  3. INSTALL GENERATOR COIL ASSEMBLY


    1. A01BF24E01

      Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.

    2. A01BCDZ

      Install the generator coil assembly with the 4 through bolts.

      Torque:
      5.8 N*m  { 59 kgf*cm, 51 in.*lbf }

  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01BBAEE01

      While pushing the 2 brushes to the inside of the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the generator brush holder hole.

    2. A01BFE6E01

      Install the brush holder assembly with the 2 screws.

    3. Pull out the pin from the brush holder assembly.

  5. INSTALL TERMINAL INSULATOR


    1. A01BE1T

      Install the terminal insulator.

  6. INSTALL GENERATOR REAR END COVER


    1. A01BCF8

      Install the generator rear end cover with the 3 nuts.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

  7. INSTALL GENERATOR WITH CLUTCH PULLEY


    1. Install the pulley by hand.

    2. A01BHOKE01

      Install SST to the pulley and vise as shown in the illustration.

      SST
      09820-63020
    3. A01BCTXE01

      Turn SST (B) counterclockwise, and tighten the pulley.

      SST
      09820-63020
      Torque:
      87 N*m  { 891 kgf*cm, 64 ft.*lbf }

      Note

      Use a torque wrench with a fulcrum length of 380 mm (14.96 in.).

    4. Check that the generator pulley rotates smoothly.

    5. Install the generator pulley cap.