GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Remove the generator pulley cap.

    2. A01BHOKE01

      Install SST to the pulley and vise as shown in the illustration.

      SST
      09820-63020

    3. Mount SST (A) in a vise.

    4. A01BCXDE01

      Turn SST (B) clockwise, and loosen the pulley.

    5. Remove the pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. A01BCF8

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE TERMINAL INSULATOR


    1. A01BDBV

      Remove the terminal insulator.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01BFE6

      Remove the 2 screws and generator brush holder assembly.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01BCDZ

      Remove the 4 through bolts.

    2. A01BHL3E01

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

    3. Remove the generator washer.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor from the drive end frame.

  7. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A01BFHR

      Inspect than the bearing is not rough or worn. If necessary, replace the bearing.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01BA7E

      Remove the 4 screws and bearing retainer.

    2. A01BERKE01

      Using SST, tap out the bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )