STARTER (for 1.7 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01BGEF

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. A01BH7K

      Using a T25 "TORX" socket wrench, remove the 3 screws holding the magnet starter switch to the starter drive housing.

    3. Remove the magnet starter switch.

    4. Remove the return spring.

    5. A01BE1ME02
      Text in Illustration
      *1 Plunger
      *2 Pinion Drive Lever

      Remove the plunger from the pinion drive lever.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01BDWP

      Remove the 2 bolts and starter yoke from the starter drive housing.

    2. A01BHJY

      Remove the plate from the planet carrier.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01BF4E

      Hold the starter yoke assembly between aluminum plates in a vise.

      Note

      Do not damage the starter yoke assembly.

    2. Remove the 2 screws and starter commutator end frame cover from the starter commutator end frame.

    3. A01BHD4E03
      Text in Illustration
      *1 Slotted Washer

      Remove the slotted washer.

    4. A01BBE2E03
      Text in Illustration
      *1 Washer
      *2 Commutator End Frame

      Remove the washer.

    5. Remove the starter commutator end frame from the starter yoke.

    6. A01BCOXE04
      Text in Illustration
      *1 Rubber Part
      *2 Brush Holder
      *3 Spring

      Remove the starter brush holder from the starter armature.

      Note

      Do not pull on the rubber part.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01BAXDE03
      Text in Illustration
      *1 Starter Yoke
      *2 Starter Armature

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01BGL3

      Remove the 3 planetary gears from the planet carrier.

    2. A01BBM2E03
      Text in Illustration
      *1 Pinion Drive Lever
      *2 Cover
      *3 Starter Drive Housing
      *4 Starter Center Bearing Clutch

      Remove the starter center bearing clutch, pinion drive lever and cover from the starter drive housing.

    3. A01BHJ9E03
      Text in Illustration
      *1 Collar
      *2 Clutch

      Using a screwdriver, move the pinion stop collar to the starter clutch.

    4. A01BD3SE03
      Text in Illustration
      *1 Snap Ring
      *2 Collar

      Using a screwdriver, remove the snap ring.

    5. A01BEI1

      Remove the pinion stop collar and starter clutch from the planet carrier shaft.

  6. REMOVE PLANET CARRIER SHAFT SUB-ASSEMBLY


    1. A01BDN1

      Using 2 screwdrivers and a hammer, tap off the snap ring from the planet carrier shaft.

    2. Remove the washer from the planet carrier shaft.

    3. A01BHTZE03
      Text in Illustration
      *1 Planet Carrier
      *2 Planet Carrier Shaft

      Remove the planet carrier shaft from the planet carrier.

    4. Remove the intermediate sealing and the 3 damper rubbers from the planet carrier.