STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01BFB7E01

      Remove the nut, then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts, then pull starter yoke and starter armature.

    3. Cold area:


      1. Remove the felt washer from the starter armature.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01BHET

      Remove the 3 screws, then remove the magnet starter switch.

    2. A01BA7DE01

      Remove the starter clutch from the starter drive housing.

    3. Remove the magnet switch return spring from the starter clutch.

    4. Remove the starter idle pinion from the starter drive housing.

    5. Remove the retainer from the starter drive housing.

    6. Remove the clutch roller from the starter drive housing.

    7. A01BBVIE01

      Using a magnetic finger, remove the steel ball from the starter clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01BC7I

      Remove the 2 screws, then remove the commutator end frame from the starter yoke.

    2. A01BAY6

      Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.

    3. Remove the brush holder from the starter armature.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.