GLOW PLUG (w/o DPF) REMOVAL


  1. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)


    1. A01BBC8

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  2. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)


    1. A01BBVJ

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  3. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  4. REMOVE ENGINE SERVICE HOLE SUB COVER ASSEMBLY


    1. Roll up the carpet, and remove the engine service hole sub cover assembly.

  5. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A01BBC4E01

      Remove the 2 bolts and vane pump oil reservoir assembly.

      Note

      Suspend the vane pump oil reservoir assembly with wire to prevent power steering fluid from spilling out.

  6. DISCONNECT OIL RETURN HOSE


    1. A01BFPG

      Loosen the clip.

    2. Disconnect the oil return hose from the intake manifold.

  7. DRAIN ENGINE COOLANT

    A01BCB6E01

    CAUTION:

    To avoid the danger of being burned, do not remove the radiator reserve tank cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    1. Loosen the radiator drain plug (on the radiator).

    2. Remove the radiator cap.

    3. Loosen the engine drain plug (on the engine oil cooler cover), and drain the coolant.

    4. Tighten the engine drain plug (on the radiator).

    5. Tighten the engine drain plug (on the engine oil cooler cover).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. REMOVE EGR COOLER ASSEMBLY

    A01BH3G

    1. Loosen the clip and disconnect the No. 4 water by-pass hose.

    2. Loosen the clip and disconnect the No. 2 water by-pass hose.

    3. A01BDC3

      Remove the 3 bolts and 2 nuts and remove the EGR cooler assembly.

  9. REMOVE NO. 4 AIR HOSE

    A01BGX6

    1. Loosen the 2 clamps.

    2. Remove the No. 4 air hose .

  10. REMOVE INJECTION PIPE SUB-ASSEMBLY

    A01BALH

    1. Disconnect the fuel injector connector and harness clamps.

    2. Remove the 3 bolts.

    3. A01BEJA

      Remove the 2 bolts and remove the 2 No. 2 injection pipe clamps.

    4. A01BFN0

      Using SST, remove the 4 injection pipes.

      SST
      09023-12701

  11. REMOVE OIL LEVEL GAGE GUIDE

    A01BF6Z

    1. Remove the oil level gauge.

    2. Remove the bolt and remove the oil level gauge guide.

  12. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    A01BC23

    1. Remove the 2 clamp bolts.

    2. A01BDF3

      Using SST, loosen the 2 union nuts and remove the fuel inlet pipe sub-assembly.

      SST
      09023-12701

  13. REMOVE COMMON RAIL

    A01BFUS

    1. Disconnect the 2 connectors from the common rail.

    2. Disconnect the fuel hose.

    3. A01BEK0

      Remove the 2 bolts and remove the common rail.

  14. REMOVE MANIFOLD STAY

    A01BEOH

    1. Separate the 3 vacuum hoses and gas filter.

    2. Remove the 4 bolts and remove the manifold stay.

  15. REMOVE NO. 1 GLOW PLUG CONNECTOR

    A01BE1N

    1. Remove the screw grommet and nut and separate the wire harness from the No. 1 glow plug connector.

    2. Remove the 4 screw grommets and 4 nuts and remove the No.1 glow plug connector.

  16. REMOVE NO. 2 INTAKE MANIFOLD INSULATOR

    A01BFOP

    1. Remove the No. 2 intake manifold Insulator.

  17. REMOVE GLOW PLUG

    A01BB48

    1. Remove the 4 glow plugs.