ENGINE OIL COOLER REMOVAL


  1. DRAIN ENGINE COOLANT

    A01BE34E01

    CAUTION:

    To avoid the danger of being burned, do not remove the reservoir cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    1. Loosen the radiator drain plug.

    2. Remove the reservoir cap.

    3. Loosen the cylinder block drain plug and drain the coolant.

    4. Tighten the radiator drain plug.

    5. Tighten the cylinder block drain plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. DRAIN ENGINE OIL

  3. REMOVE FRONT SEAT ASSEMBLY RH


    1. A01BBC8

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Turn back the carpet, and remove the engine service hole cover sub-assembly.

  6. REMOVE INTAKE AIR CONNECTOR SUB-ASSEMBLY


    1. Disconnect the ventilation hose.

    2. Disconnect the turbo pressure sensor connector.

    3. A01BCJN

      Remove the bolt, 3 nuts, intake air connector and gasket.

  7. REMOVE INTAKE AIR CONNECTOR BRACKET


    1. A01BDYM

      Remove the 2 bolts and intake air connector bracket.

  8. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

  9. REMOVE OIL LEVEL GAGE GUIDE


    1. Remove the 2 bolts, oil level gage and oil level gage guide.

  10. REMOVE VANE PUMP V BELT


    1. A01BCBTE01

      Loosen the bolt A and nut B, and remove the V belt.

  11. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ Air Conditioning System)


    1. A01BEBYE01

      Loosen the nut A and bolt B, and remove the V belt.

  12. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)


    1. A01BBR9E01

      Loosen the bolts A and B, and remove the V belt.

  13. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    1. A01BAGHE01

      Loosen the bolts A and B.

    2. Loosen the adjusting bolt C, and remove the V belt.

  14. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)

    Click here

  15. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    1. A01BDQD

      Remove the 3 bolts and compressor mounting bracket.

    2. A01BDNC

      Remove the bolt and spacer.

    3. A01BFW5

      Remove the 4 bolts and compressor mounting bracket.

  16. REMOVE GENERATOR W/ VACUUM PUMP ASSEMBLY


    1. A01BFJB

      Remove the bolt and disconnect the hose.

    2. Remove the clip and disconnect the hose.

    3. A01BCCL

      Remove the bolt and generator w/ vacuum pump assembly.

  17. REMOVE EXHAUST PIPE ASSEMBLY FRONT

    Click here

  18. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.1


    1. Remove the 3 bolts and exhaust manifold heat insulator No.1.

  19. REMOVE EXHAUST MANIFOLD


    1. A01BB18

      Remove the 6 bolts, 2 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket from the cylinder head.

  20. REMOVE OIL FILTER SUB-ASSEMBLY


    1. Using SST, remove the oil filter.

      SST
      09228-44011

  21. REMOVE VACUUM PUMP OIL INLET HOSE


    1. A01BBQ6

      Remove the union bolt and 2 gaskets, and disconnect the vacuum pump oil inlet hose from the cylinder block.

  22. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY


    1. A01BACH

      Remove the 10 bolts, 2 nuts, oil filter bracket, and gasket.

  23. REMOVE OIL COOLER ASSEMBLY


    1. Remove the 4 nuts, oil cooler, and 2 gaskets.