WATER PUMP REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE UNDER COVER NO.1

  3. DRAIN ENGINE COOLANT


    1. Firmly tighten the drain plugs and fill the reservoir tank with coolant to the top of the inlet.

    2. Remove the 2-way that is located near the throttle body.

    3. When air is bled and the coolant drains out, firmly install the 2-way.

    4. Add coolant up to the B line mark in the reservoir tank and install the radiator cap.

      Coolant Capacity
      Condition Capacity
      w/ front and rear heaters 13.6 liters (14.4 US qts, 12.0 lmp. qts)
      w/ front heater 11.6 liters (12.3 US qts, 10.2 lmp. qts)
      w/o heater 10.6 liters (11.2 US qts, 9.3 lmp. qts)

    5. Warm up the engine.

    6. After the engine cools down, check that the coolant level is between the LOW and FULL level marks.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

  5. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)

    Tech Tips

    Use the same procedures described for the LH side. Click here

  6. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)

    Tech Tips

    Use the same procedures described for the LH side. Click here

  7. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Roll up the carpet, and remove the 5 bolts and engine service hole sub cover.

  8. REMOVE INTAKE AIR CONNECTOR


    1. A01BGFJE01

      Disconnect the ventilation hose No.2 and the vacuum hose.(A)

    2. Loosen the 2 hose clamp bolts.(B)

    3. Remove the 2 bolts, then remove the intake air connector.(C)

  9. REMOVE FAN & GENERATOR V BELT


    1. A01BHZDE01

      Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and decrease the tension in the drive belt. Then remove the drive belt.

      Note

      When removing the drive belt, do not use the idle pulley's bolt.

      Tech Tips

      After removing the drive belt, move the tensioner upward to the maximum amount.

  10. REMOVE FAN PULLEY


    1. Remove the 4 nuts, fan pulley and fan spacer.

  11. REMOVE GENERATOR ASSEMBLY


    1. A01BFEA

      Disconnect the generator connector.

    2. Remove the terminal cap.

    3. Remove the nut and disconnect the wire harness from terminal B.

    4. Remove the 3 bolts and generator assembly.

  12. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01BHOE

      Remove the 2 bolts and belt tensioner.

  13. DISCONNECT VANE PUMP ASSEMBLY


    1. A01BEMHE01

      Disconnect the PS fluid pressure switch connector.

    2. Remove the 2 bolts and disconnect the pump from the engine.

    3. Support the vane pump securely.

  14. REMOVE WATER PUMP ASSEMBLY


    1. A01BBY1E01

      Remove the 10 bolts, water pump assembly and gasket.