RADIATOR REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

    4. Stop the engine.

    5. Using SST, let the refrigerant gas out.

      SST
      07110-58060   ( 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080 )

  2. DRAIN ENGINE COOLANT

    A01BFSLE01

    CAUTION:

    To avoid the danger of being burned, do not remove the reservoir cap while the engine and radiator assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain plug.

    2. Remove the reservoir cap.

    3. Loosen the cylinder block drain plug and drain the coolant.

    4. Tighten the radiator drain plug.

    5. Tighten the cylinder block drain plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  3. REMOVE FRONT BUMPER REINFORCEMENT


  4. REMOVE W/ RECEIVER CONDENSER ASSEMBLY (w/ Air Conditioning System)

    Click here

  5. REMOVE RADIATOR PROTECTOR (w/o Air Conditioning System)

    A01BDA7

    1. Remove the 4 bolts and radiator protector.

  6. REMOVE UPPER RADIATOR SUPPORT SEAL

    A01BED4

    1. Remove the 4 clips, 4 bolts and upper radiator support seal.

  7. REMOVE RADIATOR RESERVOIR ASSEMBLY

    A01BDKT

    1. Slide the hose clamp and disconnect the water by-pass hose from the radiator reservoir assembly.

    2. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the radiator reservoir assembly.

    3. Remove the bolt and radiator reservoir assembly.

  8. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

    A01BBD7

    1. Disconnect the connector from the windshield washer motor and pump assembly.

    2. Remove the 2 bolts and windshield washer motor and pump assembly.

    3. Detach the hose clamp.

      A01BGWRE01
      Text in Illustration
      *A w/ Rear Wiper *B w/o Rear Wiper

    4. w/ Rear Wiper:

      Disconnect the 2 connectors and 2 washer hoses.

    5. w/o Rear Wiper:

      Disconnect the connector and washer hose.

  9. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY


    1. A01BDINE01
      Text in Illustration
      *A for Standard Body
      *B for Wide Body

      Remove the 3 bolts and hood lock support brace sub-assembly.

  10. REMOVE HOOD LOCK ASSEMBLY

    A01BCVY

    1. Remove the 3 bolts and disconnect the hood lock assembly.

    2. Disconnect the hood lock assembly from the hood lock control cable assembly.

  11. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Slide the hose clamp and disconnect the water by-pass hose from the radiator assembly.

    2. Detach the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

      A01BDAPE01
      Text in Illustration
      *A for LHD *B for RHD

    3. Remove the 6 bolts and upper radiator support sub-assembly.

  12. REMOVE NO. 1 RADIATOR AIR GUIDE (for Wide Body)


    1. Remove the 2 bolts and No. 1 radiator air guide.

  13. REMOVE NO. 2 RADIATOR AIR GUIDE (for Wide Body)


    1. Remove the 2 bolts and No. 2 radiator air guide.

  14. REMOVE FAN BRACKET SUB-ASSEMBLY

    A01BANT

    1. Detach the clamp.

    2. Remove the 2 bolts, 2 nuts and fan bracket sub-assembly.

  15. REMOVE FAN SHROUD


    1. A01BCAHE02
      Text in Illustration
      *A w/ Air Conditioning System
      *B w/o Air Conditioning System

      w/ Air Conditioning System:

      Detach the 2 clamps and disconnect the 2 connectors.

    2. w/o Air Conditioning System:

      Detach the 3 clamps and disconnect the connector.

    3. A01BDI5

      Remove the 6 bolts and fan shroud from the underside of the vehicle.

  16. REMOVE NO. 2 FAN SHROUD


    1. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the water by-pass pipe sub-assembly.

    2. A01BBC9E01
      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the bolt to disconnect the water by-pass pipe sub-assembly from the radiator assembly.

      Tech Tips

      This procedure is performed because the bolt of the water by-pass pipe sub-assembly interferes with the removal of the No. 2 fan shroud.

    3. A01BHKEE02

      Remove the 2 bolts from the upper side of the vehicle, and then remove the No. 2 fan shroud from the underside of the vehicle.

      Tech Tips

      Do not damage the radiator assembly when removing the No. 2 fan shroud.

  17. REMOVE RADIATOR ASSEMBLY

    A01BHBM

    1. Slide the 2 hose clamps and disconnect the No. 2 radiator hose and No. 3 radiator hose from the radiator assembly.

    2. Remove the radiator assembly from the vehicle.

      Note

      Do not drop the radiator assembly.

    3. Remove the 4 grommets from the radiator assembly.

  18. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A01BH99

    1. Slide the hose clamp and remove the water by-pass pipe sub-assembly from the radiator assembly.