RADIATOR REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and engine drain plug, then drain the coolant.

      A01BHB7E02

    2. Remove the radiator cap.

  2. DRAIN HFC-134A (R134A)

  3. REMOVE RADIATOR GRILLE


    1. A01BER1E01

      Remove the 2 clips and 2 screws.

    2. Release the 6 claws and 4 clips and remove the radiator grille.

  4. REMOVE AIR INLET DUCT NO.1


    1. A01BDSHE01

      Remove the 3 clips and the air inlet duct No.2.

    2. Remove the 2 bolts, 2 clips and the air inlet duct No.1.

  5. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. Remove the bolt and radiator reserve tank assembly.

  6. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY


    1. Remove the 2 bolts and windshield washer motor and pump assembly

  7. REMOVE STEP PLATE COVER LH

  8. REMOVE STEP PLATE COVER RH

    Tech Tips

    Use the same procedures as for the LH side.

  9. REMOVE FRONT BUMPER


    1. A01BF95E01

      Remove the 8 clips and 3 bolts.

    2. Release the 12 claws and remove the bumper.

    3. Disconnect the connectors. (w/ fog light)

  10. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

  11. REMOVE HOOD LOCK ASSEMBLY


    1. A01BFC1E04

      Remove the 2 bolts and hood lock assembly.

    2. Remove the hood lock assembly from the hood lock control cable assembly.

  12. REMOVE RADIATOR SUPPORT UPPER


    1. A01BGH0E07

      Remove the 6 bolts and radiator support upper

  13. REMOVE FRONT FLOOR CROSS MEMBER REINFORCEMENT SUB-ASSEMBLY RH

  14. REMOVE FRONT BUMPER REINFORCEMENT

  15. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE A

  16. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A

  17. REMOVE W/RECEIVER CONDENSER ASSEMBLY

  18. REMOVE COOLING FAN ECU


    1. Disconnect the 4 connectors from the cooling fan ECU.

    2. A01BGBM

      Remove the 2 bolts, 2 nuts, and cooling fan ECU.

  19. REMOVE FAN SHROUD


    1. A01BAEU

      Remove the 6 bolts. Remove the fan shroud from the underside of the vehicle

      Note

      Disconnect the radiator hose No.3 and radiator hose inlet.

  20. REMOVE FAN SHROUD NO.2


    1. A01BHKEE04

      Remove the 2 bolts. Remove the fan shroud No.2 from the underside of the vehicle.

      Tech Tips

      Do not damage the radiator assembly when removing the fan shroud No.2.

  21. REMOVE RADIATOR ASSEMBLY


    1. A01BC8Q

      Remove the radiator assembly.