THERMOSTAT INSTALLATION


  1. INSTALL THERMOSTAT


    1. Install a new gasket on the thermostat.

    2. Install the thermostat with the jiggle valve upward.

      Tech Tips

      The jiggle valve should be within -15 to +15° from the uppermost position

  2. INSTALL WATER OUTLET


    1. Install the water outlet with the 3 bolts.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

  3. INSTALL RADIATOR HOSE NO.4

  4. INSTALL RADIATOR HOSE INLET

  5. INSTALL ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Install the 5 bolts and engine service hole cover.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  6. INSTALL FRONT DOOR SCUFF PLATE RH

  7. INSTALL FRONT SEAT RH


    1. A01BBC8

      Connect the front seat inner belt assembly connector and install the front seat assembly.

    2. Align the front seat assembly adjuster pin with the holes in the body.

    3. Move the front seat assembly to the rearmost position.

      Note

      Make sure that the front seat assembly is securely locked.

    4. Temporarily tighten the 2 bolts on the front side of the front seat assembly.

    5. Move the front seat assembly fully forward.

      Note

      Make sure that the front seat assembly is securely locked.

    6. Temporarily tighten the 2 bolts on the rear side of the front seat assembly.

    7. Move the front seat assembly to the rearmost position.

      Note

      Make sure that the front seat assembly is securely locked.

    8. Fully tighten the 2 bolts on the front side of the front seat assembly in the order of outer and inner side.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

    9. Move the front seat assembly fully forward.

      Note

      Make sure that the front seat assembly is securely locked.

    10. Fully tighten the 2 bolts on the rear side of the front seat assembly in the order of outer and inner side.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  8. ADD ENGINE COOLANT


    1. Close the engine drain plug.

      Torque:
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }

    2. Close the radiator drain cock plug.

    3. Slowly fill the cooling system with coolant.

      Tech Tips

      The coolant level inside the radiator should be abserved after pressing the radiator hose inlet and radiator hose outlet by hand..

    4. Slowly pour coolant into the radiator reserve tank until it reaches the FULL line.

    5. Install the radiator cap to the radiator reserve tank.

    6. Press the inlet and outlet radiator hoses several times by hand while warming up the engine.

    7. Stop the engine, and wait until the engine coolant cools down.

    8. Add coolant to the FULL line of the radiator reservoir.

  9. START THE ENGINE

  10. CHECK FOR ENGINE COOLANT LEAKS