SUB RADIATOR REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and engine drain plug, then drain the coolant.

      A01BHB7E02

    2. Remove the radiator cap.

  2. REMOVE RADIATOR GRILLE


    1. A01BER1E01

      Remove the 2 clips and 2 screws.

    2. Release the 6 claws and 4 clips and remove the radiator grille.

  3. REMOVE AIR INLET DUCT NO.1


    1. A01BDSHE01

      Remove the 3 clips and the air inlet duct No.2.

    2. Remove the 2 bolts, 2 clips and the air inlet duct No.1.

  4. REMOVE STEP PLATE COVER LH

  5. REMOVE STEP PLATE COVER RH

    Tech Tips

    Use the same procedures as for the LH side.

  6. REMOVE FRONT BUMPER


    1. A01BF95E01

      Remove the 8 clips and 3 bolts.

    2. Release the 12 claws and remove the bumper.

    3. Disconnect the connectors. (w/ fog light)

  7. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

  8. REMOVE FRONT BUMPER REINFORCEMENT

  9. REMOVE HOOD LOCK ASSEMBLY

  10. REMOVE RADIATOR SUPPORT UPPER

  11. REMOVE RADIATOR RESERVE TANK ASSEMBLY

  12. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

  13. REMOVE HIGH PITCHED HORN ASSEMBLY

  14. REMOVE FAN SHROUD NO.2


    1. Remove the bolt and fan shroud No.2.

  15. REMOVE SUB RADIATOR ASSEMBLY


    1. A01BCZ3E04

      Disconnect the water hose from the radiator assembly.

    2. Disconnect the sub radiator assembly lower hose

    3. A01BF9CE01

      Disconnect the connector from the sub radiator fan motor.

    4. Remove the bolts and sub radiator assembly.