WATER PUMP REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and engine drain plug, then drain the coolant.

      A01BHB7E02

    2. Remove the radiator cap.

  2. REMOVE FRONT SEAT ASSEMBLY RH


    1. A01BBC8

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  3. REMOVE FRONT DOOR SCUFF PLATE RH

  4. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Turn back the carpet, and remove the engine service hole cover sub-assembly.

  5. REMOVE RADIATOR HOSE INLET

  6. REMOVE RADIATOR HOSE NO.4

  7. REMOVE VANE PUMP V BELT


    1. A01BCBTE01

      Loosen the bolt A and nut B, and remove the V belt.

  8. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ Air Conditioning System)


    1. A01BEBYE01

      Loosen the nut A and bolt B, and remove the V belt.

  9. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    1. A01BAGHE01

      Loosen the bolts A and B.

    2. Loosen the adjusting bolt C, and remove the V belt.

  10. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)


    1. A01BBR9E01

      Loosen the bolts A and B, and remove the V belt.

  11. REMOVE WATER PUMP PULLEY

  12. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)


    1. Disconnect the connector.

    2. A01BGZO

      Remove the 4 bolts and compressor and magnetic clutch.

  13. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    1. A01BDQD

      Remove the 3 bolts and compressor mounting bracket.

    2. A01BDNC

      Remove the bolt and spacer.

    3. A01BFW5

      Remove the 4 bolts and compressor mounting bracket.

  14. REMOVE VANE PUMP PULLEY


    1. A01BCI8E01

      Using SST, remove the nut and the vane pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

  15. REMOVE CRANKSHAFT PULLEY

    SST
    09213-54015   ( 91651-60855 )
    09330-00021
    09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09953-05020, 09954-05030 )

  16. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. A01BFU5

      Remove the 11 bolts, washers, timing belt cover and 2 gaskets.

  17. REMOVE TIMING BELT GUIDE


    1. Remove the timing belt guide.

  18. SET NO.1 CYLINDER TO TDC/COMPRESSION


    1. A01BEZ9E01

      Using the crankshaft pulley bolt, align its groove with the timing pointer by turning the crankshaft clockwise.

    2. A01BCEAE01

      Check that the timing marks of the camshaft timing pulley and No.2 timing belt cover are aligned.

      If not, turn the crankshaft 1 revolution (360°).

  19. REMOVE TIMING BELT


    1. A01BHZKE01

      Remove the timing belt.

      Tech Tips

      If reusing the timing belt, draw a direction arrow on the timing belt (in the direction of engine revolution), and place matchmarks on the pulleys and timing belt.

    2. A01BBKOE01

      Turn the crankshaft 90° counterclockwise, and put the timing mark of the crankshaft timing pulley with the protrusion of the timing gear case.

      Note

      If the timing belt is disengaged, having the crankshaft timing pulley at the wrong angle can cause the piston head and valve head to come into contact with each other when you remove the camshaft timing pulley, causing damage. So always set the crankshaft pulley at the correct angle.

    3. A01BF04E01

      Loosen the timing belt idler No.1 bolt (A), and shift the idler to the left as far as possible.

    4. Temporarily tighten the pulley bolt (A), and then relieve the timing belt tension.

    5. Remove the timing belt.

  20. REMOVE WATER PUMP ASSEMBLY


    1. A01BB70

      Remove the 6 bolts and tension spring bracket.

    2. Remove the water pump and gasket.