SUB RADIATOR INSTALLATION


  1. INSTALL W/MOTOR FAN ASSEMBLY NO.2


    1. Install the w/ motor fan assembly No.2 to the sub radiator assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  2. INSTALL SUB RADIATOR ASSEMBLY


    1. A01BF9CE02

      Install the sub radiator assembly with the bolt.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

    2. Connect the fan connector.

    3. Connect the upper and lower hose to the radiator assembly.

  3. INSTALL HIGH PITCHED HORN ASSEMBLY

  4. INSTALL WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY


    1. Install the windshield washer motor and pump assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Install the radiator reserve tank assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL RADIATOR SUPPORT UPPER


    1. A01BGH0E04

      Install the radiator support upper with the 6 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL HOOD LOCK ASSEMBLY


    1. Install the hood lock cable assembly to the hood lock assembly.

    2. A01BFC1E03

      Install the hood lock assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. INSTALL FRONT BUMPER REINFORCEMENT


    1. Install the hood lock cable assembly to the hood lock assembly.

    2. A01BFC1E03

      Install the hood lock assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY


    1. A01BGMOE01

      Install the hood lock support brace sub-assembly with the 3 bolts.

      Torque:
      BOLT A
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      BOLT B
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  10. INSTALL FRONT BUMPER

  11. INSTALL STEP PLATE COVER RH

  12. INSTALL STEP PLATE COVER LH

  13. INSTALL AIR INLET DUCT NO.1 (w/ Inter cooler)

  14. INSTALL AIR INLET DUCT NO.2 (w/ Inter cooler)

  15. INSTALL RADIATOR SUPPORT SEAL UPPER (w/o Inter cooler)

  16. INSTALL RADIATOR GRILLE

  17. ADD ENGINE COOLANT


    1. Firmly tighten the drain plugs and fill the radiator reserve tank assembly with coolant to the top of the inlet.

    2. Loosen the bleeder plug of outlet housing.

    3. When air is bled and the coolant drains out, firmly install the bleeder plug.

    4. Add coolant up to the B line mark in the radiator reserve tank assembly and install the radiator cap.

      Coolant capacity
      Condition Capacity
      w/ rear heater 17.0 liters (18.0 US qts, 15.0 imp. qts)
      w/o rear heater 15.0 liters (15.9 US qts, 13.2 imp. qts)

    5. Warm up the engine.

    6. After the engine cools down check that the coolant level is between the LOW and FULL level marks.

  18. CHECK FOR ENGINE COOLANT LEAKS

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Fill the radiator with coolant and attach a radiator cap tester to the radiator.

    2. Warm up the engine.

    3. Using a radiator cap tester, increase the pressure inside the radiator to 137 kPa (1.4 kgf/cm2, 19.9 psi), and check that the pressure does not drop.

      Tech Tips

      If the pressure drops, check the hoses, radiator or water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.