SUB RADIATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN ENGINE COOLANT

    A01BCB6E01

    CAUTION:

    To avoid the danger of being burned, do not remove the radiator reserve tank cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    1. Loosen the radiator drain plug (on the radiator).

    2. Remove the radiator cap.

    3. Loosen the engine drain plug (on the engine oil cooler cover), and drain the coolant.

    4. Tighten the engine drain plug (on the radiator).

    5. Tighten the engine drain plug (on the engine oil cooler cover).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. REMOVE RADIATOR GRILLE


    1. A01BER1E01

      Remove the 2 clips and 2 screws.

    2. Release the 6 claws and 4 clips and remove the radiator grille.

  4. REMOVE NO. 2 AIR INLET DUCT

    A01BEKK

    1. Remove the 3 clips and No. 2 air inlet duct.

  5. REMOVE NO. 1 AIR INLET DUCT

    A01BFWL

    1. Remove the 2 clips and 2 bolts, and then remove the No. 1 air inlet duct.

  6. SEPARATE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

    A01BEZD

    1. Remove the 2 bolts, and then separate the windshield washer motor and pump assembly.

      Tech Tips

      Secure the windshield washer motor and pump together with the 2 hoses to the vehicle side with rope.

  7. SEPARATE RADIATOR RESERVE TANK ASSEMBLY

    A01BDJB

    1. Remove the bolt, and then separate the radiator reserve tank assembly.

      Tech Tips

      Secure the radiator reserve tank together with the 2 hoses to the vehicle side with rope.

  8. REMOVE STEP PLATE COVER LH


    1. A01BE2QE01

      Remove the 4 clips.

    2. Release the claw and remove the step plate cover.

  9. REMOVE STEP PLATE COVER RH

    Tech Tips

    Use the same procedures as for the LH side.

  10. REMOVE FRONT BUMPER


    1. A01BF95E01

      Remove the 8 clips and 3 bolts.

    2. Release the 12 claws and remove the bumper.

    3. Disconnect the connectors. (w/ fog light)

  11. REMOVE NO. 2 RADIATOR AIR GUIDE (for Wide Body)

    A01BBWO

    1. Remove the 2 bolts, and then separate the No. 2 radiator air guide.

  12. REMOVE RADIATOR SUPPORT UPPER

    A01BFEY

    1. Separate the hood lock control cable from the hood lock.

    2. Remove the 6 bolts and 2 screws, and then remove the radiator support upper.

  13. REMOVE HIGH PITCHED HORN ASSEMBLY (for Narrow Body)


    1. Disconnect the connector.

    2. A01BE0F

      Remove the bolt and the high pitched horn assembly.

  14. DISCONNECT NO. 5 RADIATOR HOSE

    A01BGRA

    1. Disconnect the No. 5 radiator hose from the radiator as shown in the illustration.

  15. DISCONNECT NO. 6 RADIATOR HOSE

    A01BFBF

    1. Disconnect the No. 6 radiator hose from the sub radiator as shown in the illustration.

  16. REMOVE SUB RADIATOR ASSEMBLY


    1. A01BF9CE01

      Disconnect the connector from the sub radiator fan motor.

    2. Remove the bolt and sub radiator assembly.

    3. A01BBQ3

      Remove the 2 grommets.

  17. REMOVE NO. 5 RADIATOR HOSE

    A01BHUN

    1. Remove the No. 5 radiator hose from the sub radiator as shown in the illustration.

  18. REMOVE NO. 2 W/ MOTOR FAN ASSEMBLY


    1. Remove the bolt and w/ motor fan assembly No.2 from the sub radiator assembly.