WATER PUMP REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT DOOR SCUFF PLATE RH

  3. REMOVE FRONT SEAT ASSEMBLY RH


    1. A01BBC8

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  4. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Roll up the carpet, and remove the 5 bolts and engine service hole sub cover sub-assembly.

  5. REMOVE NO. 2 ENGINE SERVICE HOLE COVER

    A01BG4E

    1. Roll up the carpet.

    2. A01BD0S

      Remove the 3 bolts and No. 2 engine service hole cover.

  6. REMOVE RADIATOR HOSE INLET

  7. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY

    A01BBMO

    1. Remove the 2 bolts, and separate the vane pump oil reservoir assembly.

  8. LOOSEN FAN PULLEY


    1. Loosen the 4 nuts from the fan pulley.

  9. REMOVE FAN & GENERATOR V BELT


    1. A01BERGE01

      Remove the drive belt by rotating the tensioner pulley clockwise to loosen its tension with the pulley set bolt of the tensioner.

  10. REMOVE FAN PULLEY


    1. Remove the 4 nuts and fan pulley.

  11. REMOVE FENDER APRON MUDGUARD SEAL RH


    1. Disengage the 3 clips and remove the fender apron mudguard seal RH.

  12. SEPARATE W/ PULLEY COMPRESSOR ASSEMBLY (w/ Air Conditioning System)


    1. Disconnect the connector.

    2. A01BFJ0

      Remove the 4 bolts and compressor and magnetic clutch.

  13. REMOVE AIR TUBE ASSEMBLY


    1. Loosen the 2 hose clamps.

    2. Remove the 2 bolts and air tube.

  14. REMOVE NO. 1 AIR CLEANER HOSE


    1. A01BHN9

      Pull the stopper upward and disconnect the No. 1 air cleaner hose from the compressor inlet elbow.

  15. REMOVE COMPRESSOR OUTLET ELBOW


    1. A01BFYF

      Remove the 2 hose clamps, bolt and compressor outlet elbow.

  16. REMOVE COMPRESSOR MOUNTING BRACKET NO.1 (w/ Air Conditioning System)


    1. A01BFLCE01

      Remove the 4 bolts and compressor bracket.

  17. REMOVE NO. 2 IDLE PULLEY ASSEMBLY (w/ Air Conditioning System)


    1. Remove the bolt, washers and idle pulley assembly.

  18. REMOVE GENERATOR BRACKET


    1. A01BCXBE01

      Remove the 2 bolts, then remove the generator bracket.

  19. REMOVE GENERATOR ASSEMBLY


    1. A01BCVDE01

      Disconnect the generator connector.

    2. Remove the terminal cap.

    3. Remove the nut and disconnect the wire harness from terminal B.

    4. Remove the bolt and generator.

  20. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01BDED

      Remove the 4 bolts and belt tensioner assembly.

  21. REMOVE NO. 1 TIMING BELT COVER


    1. Remove the wire harness clamp.

    2. A01BDL8

      Remove the 6 bolts and timing belt cover.

  22. REMOVE TIMING BELT


    1. A01BB9ZE03

      Set the No. 1 cylinder to TDC/ compression.


      1. Turn the crankshaft clockwise and align the timing marks as shown in the illustration.

        Tech Tips

        If reusing the timing belt, draw a direction arrow on the belt (in the direction of engine revolution) and place matchmarks on the pulleys and belt as shown in the illustration.

    2. A01BHFHE01

      Alternately loosen the 2 bolts, and remove the timing belt tensioner.

    3. A01BFILE02

      Remove the timing belt.

      Tech Tips


      • When turning the camshaft with the timing belt removed, first turn the crankshaft 90° counterclockwise to lower the piston.

      • When installing the timing belt, first return the camshaft to the timing marks and then turn the crankshaft clockwise until it aligns with the timing marks.

  23. REMOVE OIL LEVEL GAUGE GUIDE


    1. Remove the oil level gauge.

    2. Remove the bolt and oil level gauge guide.

  24. REMOVE INJECTION PIPE

    A01BALH

    1. Disconnect the fuel injector connector and harness clamps.

    2. Remove the 3 bolts.

    3. A01BEJA

      Remove the 2 bolts and remove the 2 No. 2 injection pipe clamps.

    4. A01BFN0

      Using SST, remove the 4 injection pipes.

      SST
      09023-12701

  25. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    A01BC23

    1. Remove the 2 clamp bolts.

    2. A01BDF3

      Using SST, loosen the 2 union nuts and remove the fuel inlet pipe sub-assembly.

      SST
      09023-12701

  26. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    A01BAID

    1. Using a small screwdriver, remove the 4 holder seals by prying the portion between the holder seal and the cutout part of the cylinder head.

    2. Disconnect the ventilation hose.

    3. A01BF0S

      Remove the 10 bolts, 2 nuts, cylinder head cover and the cylinder head cover gasket.

    4. A01BGWS

      Remove the 4 No. 3 cylinder head cover gaskets from the cylinder head cover.

  27. REMOVE CAMSHAFT TIMING PULLEY

    A01BBTF

    1. Remove the bolt from the camshaft timing pulley while holding the camshaft with a wrench.

    2. A01BDDQE01

      Using SST, remove the camshaft timing pulley and set key.

      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-05010, 09957-04010 )
      09955-04150
    3. A01BFILE02

      Rotate the crankshaft approximately 90° counterclockwise from the TDC position to lower the piston.

  28. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY


    1. A01BH1Y

      Using a 10 mm socket hexagonal wrench, remove the bolt, plate washer and timing belt idler No.1.

  29. REMOVE NO. 2 TIMING BELT COVER

    A01BC0N

    1. Remove the nut, 4 bolts and No. 2 timing belt cover.

  30. REMOVE WATER PUMP ASSEMBLY


    1. A01BCAP

      Remove the 5 bolts, 2 nuts and water pump assembly.