INTERCOOLER INSTALLATION


  1. INSTALL INTERCOOLER ASSEMBLY


    1. A01BA8AE01

      Temporarily install the intercooler assembly with the 3 bolts.

    2. Connect the air hose No.2, and tighten the clamp.

    3. Connect the air hose No.3, and tighten the clamp.

    4. Tighten the intercooler assembly.

      Torque:
      18 N*m  { 180 kgf*cm, 13 ft.*lbf }
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  2. INSTALL RADIATOR UPPER SUPPORT


    1. A01BFVV

      Install the radiator upper support with the 6 bolts and 2 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      If the position of the radiator upper support goes out of alignment while installing it, remove the front bumper and adjust the hood lock brace and bumper stay.

  3. INSTALL HOOD LOCK ASSEMBLY


    1. Connect the hood lock cable assembly to the hood lock assembly.

    2. A01BBWB

      Temporarily tighten the hood lock assembly with the 3 bolts from the radiator upper support.

    3. A01BAUN

      Check the hood position and adjust the hood lock assembly position.

    4. Tighten the hood lock assembly with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Connect the water by-pass hose No.2 with the clip.

    2. Connect the water by-pass hose No.1 with the clip.

    3. A01BHM3

      Place the reserve tank in the 2 grommets of the radiator upper support, and install the radiator reserve tank assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (w/o Rear Wiper)


    1. Connect the connector and hose.

    2. A01BD06

      Install the wind washer jar assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  6. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (w/ Rear Wiper)


    1. Connect the 2 connectors and 2 hoses.

    2. A01BD06

      Install the wind washer jar assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  7. ADD WINDSHIELD WASHER FLUID

  8. INSTALL AIR INLET DUCT


    1. A01BDSHE01

      Install the air inlet duct No.1 with the 2 bolts and 2 clips.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the air inlet duct No.2 with the 3 clips.

  9. INSTALL RADIATOR GRILLE

  10. ADD ENGINE COOLANT


    1. Firmly tighten the drain plugs.

    2. Fill the radiator reservoir with coolant to the top of the inlet.

      Standard Capacity
      Item Specified Condition
      w/o Heater 13.6 liters (14.4 US qts, 12.0 Imp. qts)
      w/ Front Heater 14.6 liters (15.4 US qts, 12.8 Imp. qts)
      w/ Front and Rear Heaters 16.6 liters (17.5 US qts, 14.6 Imp. qts)

      Note

      Do not substitute plain water for engine coolant.

      Tech Tips


      • Use of improper coolants may damage the engine cooling system.

      • Use only Toyota Super Long Life Coolant or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

    3. Loosen the bleeder plug of the outlet housing.

    4. When air is bled and the coolant drains out, firmly tighten the bleeder plug.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01BGFB

      Add coolant up to the B line mark in the radiator reservoir and install the reservoir cap.

    6. Warm up the engine until the thermostat opens.


      1. While the thermostat is open, circulate the coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by pressing the inlet radiator hose by hand, and checking when the engine coolant starts to flow inside the hose.

    7. A01BBOM

      After the engine cools down, check that the coolant level is between the LOW and FULL level marks.

  11. CHECK FOR ENGINE COOLANT LEAKS

    Click here

  12. INSTALL ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

    Torque:
    13 N*m  { 133 kgf*cm, 10 ft.*lbf }