INTERCOOLER INSTALLATION


  1. INSTALL INTERCOOLER ASSEMBLY


    1. A01BA8AE01

      Temporarily install the intercooler assembly with the 3 bolts.

    2. Connect the air hose No.2, and tighten the clamp.

    3. Connect the air hose No.3, and tighten the clamp.

    4. Tighten the intercooler assembly.

      Torque:
      18 N*m  { 180 kgf*cm, 13 ft.*lbf }
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  2. INSTALL RADIATOR UPPER SUPPORT


    1. A01BFVV

      Install the radiator upper support with the 6 bolts and 2 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      If the position of the radiator upper support goes out of alignment while installing it, remove the front bumper and adjust the hood lock brace and bumper stay.

  3. INSTALL HOOD LOCK ASSEMBLY


    1. Connect the hood lock cable assembly to the hood lock assembly.

    2. A01BBWB

      Temporarily tighten the hood lock assembly with the 3 bolts from the radiator upper support.

    3. A01BAUN

      Check the hood position and adjust the hood lock assembly position.

    4. Tighten the hood lock assembly with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Connect the water by-pass hose No.2 with the clip.

    2. Connect the water by-pass hose No.1 with the clip.

    3. A01BHM3

      Place the reserve tank in the 2 grommets of the radiator upper support, and install the radiator reserve tank assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (w/o Rear Wiper)


    1. Connect the connector and hose.

    2. A01BD06

      Install the wind washer jar assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  6. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (w/ Rear Wiper)


    1. Connect the 2 connectors and 2 hoses.

    2. A01BD06

      Install the wind washer jar assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  7. ADD WINDSHIELD WASHER FLUID

  8. INSTALL AIR INLET DUCT


    1. A01BDSHE01

      Install the air inlet duct No.1 with the 2 bolts and 2 clips.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the air inlet duct No.2 with the 3 clips.

  9. INSTALL RADIATOR GRILLE

  10. ADD ENGINE COOLANT


    1. Firmly tighten the drain plugs and fill the radiator reserve tank assembly with coolant to the top of the inlet.

    2. Loosen the bleeder plug of outlet housing.

    3. When air is bled and the coolant drains out, firmly install the bleeder plug.

    4. Add coolant up to the B line mark in the radiator reserve tank assembly and install the radiator cap.

      Coolant capacity
      Condition Capacity
      w/ rear heater 17.0 liters (18.0 US qts, 15.0 imp. qts)
      w/o rear heater 15.0 liters (15.9 US qts, 13.2 imp. qts)

    5. Warm up the engine.

    6. After the engine cools down check that the coolant level is between the LOW and FULL level marks.

  11. CHECK FOR ENGINE COOLANT LEAKS

    Click here

  12. INSTALL ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

    Torque:
    13 N*m  { 133 kgf*cm, 10 ft.*lbf }