INTERCOOLER REMOVAL


  1. REMOVE ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

  2. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Remove the radiator cap.

    2. Loosen the radiator drain cock plug and a cylinder block drain cock plug. Then drain the coolant.

      A01BC1SE01

  3. REMOVE RADIATOR GRILLE


    1. A01BER1E01

      Remove the 2 clips and 2 screws.

    2. Release the 6 claws and 4 clips and remove the radiator grille.

  4. REMOVE AIR INLET DUCT


    1. A01BDSHE01

      Remove the 3 clips and the air inlet duct No.2.

    2. Remove the 2 bolts, 2 clips and the air inlet duct No.1.

  5. DRAIN WINDSHIELD WASHER FLUID

  6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY (w/o Rear Wiper)


    1. A01BD06

      Remove the 2 bolts.

    2. Separate the hose and connector, and remove the windshield washer jar assembly.

  7. REPAIR WINDSHIELD WASHER JAR ASSEMBLY (w/ Rear Wiper)


    1. A01BD06

      Remove the 2 bolts.

    2. Separate the 2 hoses and 2 connectors, and remove the windshield washer jar assembly.

  8. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01BHM3

      Remove the bolt, and separate the radiator reserve tank assembly from the body panel.

    2. Remove the clip, and disconnect the water by-pass hose No.1.

    3. Remove the clip, and disconnect the water by-pass hose No.2.

    4. Remove the radiator reserve tank assembly.

  9. REMOVE HOOD LOCK ASSEMBLY


    1. A01BBWB

      Remove the 3 bolts, hood lock control cable and the hood lock assembly.

  10. REMOVE RADIATOR UPPER SUPPORT


    1. A01BFVV

      Remove the 6 bolts, 2 screws and the radiator upper support.

  11. REMOVE INTERCOOLER ASSEMBLY


    1. A01BA8AE01

      Loosen the clamp, and disconnect the air hose No.2.

    2. Loosen the clamp, and disconnect the air hose No.3.

    3. Remove the 3 bolts and the intercooler assembly.