ELECTRIC EGR CONTROL VALVE REMOVAL


  1. REMOVE ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

  2. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A01BBMI

      Remove the 2 bolts. Separate the vane pump oil reservoir assembly.

  3. DISCONNECT OIL RETURN HOSE (w/ Intercooler)


    1. A01BFPG

      Loosen the clip.

    2. Disconnect the oil return hose from the intake manifold.

  4. REMOVE EGR PIPE SUB-ASSEMBLY NO.1


    1. A01BGWP

      Disconnect the fuel pressure sensor connector.

    2. A01BD88

      Remove the 2 bolts, 2 nuts, and the EGR pipe sub-assembly.

    3. Remove the 2 gaskets.

  5. REMOVE AIR HOSE NO.4


    1. A01BGX6

      Loosen the 2 clamps.

    2. Remove the air hose No.4.

  6. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A01BCMO

      Disconnect the 2 throttle body connectors.

    2. A01BBJH

      Remove the 2 bolts, 2 nuts, and the diesel throttle body assembly.

    3. Remove the gasket from intake air connector.

  7. REMOVE ENGINE SERVICE HOLE COVER NO.2


    1. A01BG4E

      Roll up the carpet.

    2. Remove the 3 bolts and the engine service hole cover No.2.

  8. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. Remove the vacuum regulating valve.


      1. A01BHSL

        Remove the 2 vacuum hoses and the vacuum regulating valve connector.

      2. Remove the 2 bolts and the vacuum regulating valve.

    2. Remove the EGR valve assembly with the sensor.


      1. A01BCF1

        Remove the bolt, and separate the manifold stay.

      2. Disconnect the vacuum hose from the intake air connector.

      3. A01BAPE

        Disconnect the intake air temperature sensor connector.

      4. Disconnect the EGR valve position sensor connector.

      5. A01BACYE01

        Remove the bolt, 2 nuts and the intake air connector assembly.

      6. Remove the 2 gaskets and EGR valve assembly from the intake air connector.