ELECTRIC EGR CONTROL VALVE (w/o DPF) REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER (for Cold Area Specification Vehicles)


    1. Remove the 4 bolts and No. 1 engine under cover.

  2. REMOVE NO. 2 ENGINE UNDER COVER (for Cold Area Specification Vehicles)


    1. Remove the 6 bolts and No. 2 engine under cover.

  3. REMOVE NO. 2 ENGINE SERVICE HOLE COVER (for Standard Body)


    1. A01BG4E

      Detach the clips and fold back the carpet.

    2. A01BD0S

      Remove the 3 bolts and No. 2 engine service hole cover.

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY

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  5. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transmission)


    1. A01BBQWE02

      Remove the 2 bolts and transmission oil filler tube sub-assembly.

    2. Remove the O-ring from the oil filler tube sub-assembly.

  6. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01BBGB

      Remove the bolt and engine oil level dipstick guide.

    2. Remove the O-ring from the engine oil level dipstick guide.

  7. DISCONNECT NO. 1 GAS FILTER


    1. A01BC2M

      Remove the bolt and disconnect the vacuum hose together with the No. 1 gas filter.

  8. REMOVE INTAKE AIR TEMPERATURE SENSOR


    1. Disconnect the intake air temperature sensor connector.

    2. A01BCRS

      Using a 22 mm ball joint lock nut wrench, remove the intake air temperature sensor.

    3. Remove the gasket from the intake air temperature sensor.

  9. REMOVE VACUUM SWITCHING VALVE ASSEMBLY


    1. A01BDCV

      Disconnect the connector from the electric EGR control valve.

    2. Detach the clamp and wire harness.

    3. A01BGJS

      Disconnect the connector and vacuum hose from the vacuum switching valve.

    4. Remove the bolt and vacuum switching valve.

  10. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01BCL9

      Disconnect the vacuum hose.

    2. Remove the 2 bolts and manifold absolute pressure sensor.

  11. REMOVE MANIFOLD STAY


    1. A01BFOH

      Remove the 2 bolts and manifold stay.

  12. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. Remove the 2 bolts and disconnect the No. 2 EGR pipe from the No. 2 EGR valve and gasket.

    2. Remove the bolt and 2 nuts, disconnect the electric EGR control valve together with the intake air connector from the intake manifold and remove the gasket.

    3. Remove the electric EGR control valve and gasket from the intake air connector.

    4. A01BACL

      Disconnect the connector from the vacuum regulating valve.

    5. Disconnect the 2 vacuum hoses from the vacuum regulating valve.

    6. Remove the 2 bolts and vacuum regulating valve.

  13. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. A01BBD5

      Remove the 2 nuts, No. 2 EGR pipe and gasket.