BACK DOOR GLASS INSTALLATION

CLEAN BACK DOOR GLASS

CLEAN VEHICLE BODY

1. 

   Text in Illustration

   *1	Adhesive
   *2	Vehicle Body

   Clean and shape the contact surface of the vehicle body.

   
   

   1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

      Tech Tips

      Leave as much adhesive on the vehicle body as possible.

      Note

      Be careful not to damage the vehicle body.

   2. Clean the contact surface of the vehicle body with cleaner.

      Tech Tips

      Even if all the adhesive has been removed, clean the vehicle body.

INSTALL BACK WINDOW GLASS CLIP LH

1. 

   Text in Illustration

   *1	Back Window Glass Clip LH
   *a	Backside

   Apply Primer G to the glass where the clip will be installed.

   Tech Tips

   If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

   Note

   
   

   • Allow the Primer G to dry for 3 minutes or more.

   • Throw away any leftover Primer G.

   • Do not apply too much Primer G.

2. Install new clip onto the back door glass as shown in the illustration.

INSTALL BACK WINDOW GLASS CLIP RH

1. 

   Text in Illustration

   *1	Back Window Glass Clip RH
   *a	Backside

   Apply Primer G to the glass where the clip will be installed.

   Tech Tips

   If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

   Note

   
   

   • Allow the Primer G to dry for 3 minutes or more.

   • Throw away any leftover Primer G.

   • Do not apply too much Primer G.

2. Install a new clip onto the back door glass as shown in the illustration.

INSTALL BACK DOOR GLASS NO. 1 SPACER

1. 

   Text in Illustration

   *1	Back Window Glass No. 1 Spacer
   *a	Backside

   Apply Primer G to the glass where the spacers will be installed.

   Tech Tips

   If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

   Note

   
   

   • Allow the Primer G to dry for 3 minutes or more.

   • Throw away any leftover Primer G.

   • Do not apply too much Primer G.

2. Install 2 new spacers onto the back door glass as shown in the illustration.

INSTALL BACK WINDOW GLASS NO. 2 SPACER

1. 

   Text in Illustration

   *1	Back Window Glass No. 2 Spacer LH
   *a	Backside

   Apply Primer G to the glass where the spacers will be installed.

   Tech Tips

   If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

   Note

   
   

   • Allow the Primer G to dry for 3 minutes or more.

   • Throw away any leftover Primer G.

   • Do not apply too much Primer G.

2. Install 2 new spacers onto the back door glass as shown in the illustration.

INSTALL BACK DOOR GLASS

1. 

   Text in Illustration

   *A	CORRECT
   *B	INCORRECT
   *1	Primer M
   *2	Adhesive

   Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

   Note

   
   

   • 

     Allow the Primer M to dry for 3 minutes or more.

   • Do not apply Primer M to the adhesive.

   • Throw away any leftover Primer M.

   • Do not apply too much Primer M.

2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

   

   Text in Illustration

   *1	Adhesive	*2	Adhesive Center Line
   *a	Backside	-	-

   Tech Tips

   If Primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

   Note

   
   

   • Allow the Primer G to dry for 3 minutes or more.

   • Throw away any leftover Primer G.

   • Do not apply too much Primer G.

3. Apply adhesive to the back door glass.

   Adhesive
   Toyota Genuine Windshield Glass Adhesive or equivalent

4. 

   Text in Illustration

   *1

   Primer M

   Cut off the tip of cartridge nozzle as shown in the illustration.

   Specification
   Area Measurement a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.)

   Tech Tips

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame
   Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours

5. Load the sealer gun with the cartridge.

6. Apply adhesive to the back door glass as shown in the illustration.

   

   Text in Illustration

   *a

   Backside

   -

   -

   Specification

   Area	Measurement
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	13.0 mm (0.511 in.)

7. Install the back door glass to the vehicle body.

   
   

   1. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

      Note

      
      

      • Check that the spacers are attached to the vehicle body correctly.

      • Check that the vehicle body and back door glass have a small gap between them.

   2. Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.

      Note

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

CHECK FOR LEAKS AND REPAIR

1. Conduct a leak test after the adhesive has completely hardened.

2. Seal any leaks with auto glass sealer.

INSTALL EMERGENCY HAMMER CAUTION PLATE (w/ Emergency Hammer Caution Plate)

INSTALL REAR WIPER SHAFT COVER