REAR SIDE WINDOW GLASS INSTALLATION


  1. CLEAN REAR SIDE WINDOW GLASS


    1. A01BAGQ

      Using a scraper, remove the spacers, moulding and adhesive from the back door glass.

    2. Clean the outer edge of the back door glass with non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Even if using new back door glass, clean the back door glass with non-residue solvent.

  2. CLEAN VEHICLE BODY


    1. A01BEER

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

  3. INSTALL REAR SIDE WINDOW GLASS STOPPER


    1. A01BDW6E01

      Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

  4. INSTALL REAR SIDE WINDOW GLASS


    1. A01BEI2E01

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Tech Tips


      • Allow the Primer M to dry for 3 minutes or more.

      • Do not apply Primer M to the adhesive.

      • Throw away any leftover Primer M.

      • Do not apply too much Primer M.

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01BHLRE01

      Tech Tips

      If Primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01BAOVE01

        Cut off the tip of cartridge nozzle as shown in the illustration.

        Specificatiom
        Area Measurement
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage timeframe
        Temperature Usage Timeframe
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01BDE5E01
        Specification
        Area Measurement
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.1 mm (0.24 in.)
        d 14.1 mm (0.587 in.)
        e 11.5 mm (0.452 in.)
        f 14.6 mm (0.574 in.)

    4. Install the back door glass to the vehicle body.


      1. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Note


        • Check that the spacers are attached to the vehicle body correctly.

        • Check that the vehicle body and back door glass have a small gap between them.

      2. Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum time
        Temperature Minimum time prior to driving vehicle
        35 °C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5 °C(41°F) 24 hours

  5. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

  6. INSTALL ROOF SIDE GARNISH INNER UPPER LH

  7. INSTALL QUARTER PILLAR GARNISH LH

  8. INSTALL QUARTER TRIM PANEL ASSEMBLY REAR LH

  9. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH


    1. A01BF4Z

      Connect the front seat outer belt assembly LH with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    2. A01BCXM

      Attach the 2 claws to close the cover.

    3. A01BAV9

      Connect the front seat outer belt assembly LH with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  10. INSTALL BACK DOOR WEATHERSTRIP

  11. INSTALL BACK DOOR SCUFF PLATE