FRONT SIDE WINDOW GLASS INSTALLATION


  1. CLEAN FRONT SIDE WINDOW GLASS


    1. A01BAGQE02

      Using a scraper, remove the spacers, moulding and adhesive from the back door glass.

    2. Clean the outer edge of the back door glass with non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Even if using new back door glass, clean the back door glass with non-residue solvent.

  2. CLEAN VEHICLE BODY


    1. A01BEERE13
      Text in Illustration
      *1 Adhesive
      *2 Vehicle Body

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

  3. INSTALL FRONT SIDE WINDOW GLASS STOPPER


    1. A01BG2TE02
      Text in Illustration
      *1 Side Window Glass Stopper
      *a Backside

      Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install 2 new stoppers onto the back door glass as shown in the illustration.

  4. INSTALL FRONT SIDE WINDOW GLASS


    1. A01BEI2E02
      Text in Illustration
      *A CORRECT
      *B INCORRECT
      *1 Primer M
      *2 Adhesive

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the Primer M to dry for 3 minutes or more.

      • Do not apply Primer M to the adhesive.

      • Throw away any leftover Primer M.

      • Do not apply too much Primer M.

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01BI5PE02
      Text in Illustration
      *A w/ Slide Door *B w/o Slide Door
      *1 Primer G *2 Adhesive Center Line
      *a Backside - -

      Tech Tips

      If Primer G is applied to an area other than that which is specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    3. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01BAOVE02

        Cut off the tip of cartridge nozzle as shown in the illustration.

        Specification
        Area Measurement
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01BI4WE03
        Text in Illustration
        *A w/ Slide Door *B w/o Slide Door
        *1 Adhesive Center Line - -
        *a Backside - -
        Specification
        Area Measurement
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 25.1 mm (0.988 in.)
        d 14.1 mm (0.555 in.)
        e 11.5 mm (0.452 in.)

    4. Install the back door glass to the vehicle body.


      1. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Note


        • Check that the spacers are attached to the vehicle body correctly.

        • Check that the vehicle body and back door glass have a small gap between them.

      2. Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  5. INSTALL EMERGENCY HAMMER CAUTION PLATE (w/ Emergency Hammer Caution Plate)

    Tech Tips

    Only for the LH Side.


    1. Install the emergency hammer caution plate as shown in the illustration.

      A01BH2AE01
      Text in Illustration
      *1 Ceramic Line - -
      *a Backside - -
      Specification
      Area Measurement
      a 815 mm (32.1 in.)

    2. Remove the peeling paper.

  6. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

  7. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A01BHJDE01

      Engage the 19 clips and claw, and install the rear door trim board sub-assembly.

    2. A01BEUR

      Using a "torx" socket wrench, install the 2 "torx" screws.

  8. INSTALL SLIDE DOOR WINDOW GARNISH LH


    1. A01BGH7E01

      Engage the clips and install the slide door window garnish.