WINDSHIELD GLASS REMOVAL


  1. REMOVE FRONT ASSIST GRIP PLUG


    1. A01BGF8

      Using a screwdriver, disengage the assist grip plug No.1.

      Tech Tips


      • Tape the screwdriver tip before use.

      • Use the same procedures described for the RH side.

  2. REMOVE ASSIST GRIP


    1. A01BDF5

      Remove the 2 screws and assist grip.

      Tech Tips

      Use the same procedures described for the RH side.

  3. REMOVE FRONT PILLAR GARNISH LH

    w/o Rear Cooler Click here

    w/ Rear Cooler Click here

  4. REMOVE FRONT PILLAR GARNISH RH

  5. REMOVE ASSIST GRIP ASSEMBLY REAR


    1. A01BD7L

      Remove the 2 screws and assist grip assembly rear.

  6. REMOVE VISOR HOLDER


    1. A01BDBA

      Remove the screw.

    2. Using a moulding remover, disengage the claw and remove the visor holder.

      Tech Tips

      Use the same procedures described for the RH side.

  7. REMOVE LH VISOR ASSEMBLY


    1. A01BB5I

      Remove the 2 screws and visor assembly LH.

  8. REMOVE RH VISOR ASSEMBLY

    Tech Tips

    Use the same procedures described for the LH side.

  9. REMOVE ROOM LAMP ASSEMBLY NO.1


    1. A01BCQR

      Using a screwdriver, disengage the 4 claws and remove the room light lens cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01BG0A

      Remove the 2 screws.

    3. Disconnect the connector and remove the room light assembly No.1.

  10. REMOVE ROOF NO.1 HEADLINING


    1. A01BDPHE02

      w/ Rear Cooler:

      Remove the 4 screws.

    2. Using a clip remover, disengage the 15 clips and remove the roof headlining No.1.

      Tech Tips

      The clips in the illustration are part of the components. Remove them together with the roof headlining No.1.

  11. REMOVE INNER REAR VIEW MIRROR ASSEMBLY


    1. A01BA6LE01

      Disengage the 2 claws and separate the inner rear view mirror assembly cover as shown in the illustration.

    2. A01BGLEE01

      Remove the inner rear view mirror assembly as shown in the illustration.

  12. REMOVE WINDSHIELD WIPER ARM COVER


    1. Remove the 2 windshield wiper arm covers.

  13. REMOVE FR WIPER ARM RH


    1. Remove the nut and front wiper arm and blade assembly RH.

  14. REMOVE FR WIPER ARM LH


    1. Remove the nut and front wiper arm and blade assembly LH.

  15. REMOVE COWL VENT COVER RH


    1. A01BAKI

      Disengage the 2 claws and remove the cowl vent cover RH as shown in the illustration.

  16. REMOVE COWL VENT COVER LH


    1. A01BFTQ

      Disengage the 2 claws and remove the cowl vent cover LH as shown in the illustration.

  17. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01BCN5E01

      Disconnect the washer hose at position <a> shown in the illustration.

    2. Body type narrow:


      1. Disengage the 10 claws, and remove the 6 clips and cowl top ventilator louver sub-assembly.

    3. Body type wide:


      1. Disengage the 11 claws, and remove the 7 clips and cowl top ventilator louver sub-assembly.

  18. REMOVE WINDSHIELD WIPER MOTOR AND LINK


    1. A01BB0PE01

      Disconnect the connector.

    2. Remove the 2 bolts.

    3. Disengage the grommet and remove the windshield wiper motor and link assembly as shown in the illustration.

  19. REMOVE WINDSHIELD MOULDING OUTER UPPER


    1. A01BB4RE03

      Using a knife, cut off the moulding as shown in the illustration.

      Note

      Be careful not to damage the vehicle body with the knife.

    2. Remove the remaining moulding.

      Tech Tips

      Make a partial cut in the moulding. Then pull and remove it by hand.

  20. REMOVE WINDSHIELD GLASS


    1. A01BF52E01

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    2. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

    3. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

      Note


      • When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

      • To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.

    4. A01BE44E01

      Place matchmarks over the windshield glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if the windshield glass is not going to be reused.

    5. Cut through the adhesive by pulling the piano wire around the windshield glass.

    6. Disengaged the spacers.

    7. Using a suction cup, remove the windshield glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the windshield glass.