INSTRUMENT PANEL SAFETY PAD INSTALLATION


  1. INSTALL INSTRUMENT PANEL ASSEMBLY


    1. Set the instrument panel assembly in place.

    2. Install the 2 clips and 2 nuts <D> and 3 screws <B> and 4 bolts <A>.

      A01BEMAE02
      Text in Illustration
      *1 Bolt A *2 Screw B
      *1 Nut D - -

  2. INSTALL FRONT PILLAR GARNISH RH

  3. INSTALL FRONT PILLAR GARNISH LH

  4. INSTALL ASSIST GRIP ASSEMBLY

  5. INSTALL FRONT ASSIST GRIP PLUG NO. 1

  6. INSTALL HAZARD WARNING SIGNAL SWITCH ASSEMBLY


    1. Connect the connector.

    2. Attach the 2 claws to install the hazard warning signal switch.

  7. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY (w/ Front Passenger Airbag)


    1. Engage the clamps and claws, and install the front passenger airbag assembly.

    2. A01BCIW

      Install the instrument panel passenger airbag with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    3. A01BER4E02

      Connect the airbag connector.

    4. Install the airbag connector to the reinforcement.

  8. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. Attach the 2 hinges to install the glove compartment door assembly.

    2. A01BFR7

      Push the positions indicated by the arrows in the illustration inward to attach the 2 stoppers.

  9. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY LOWER CENTER


    1. w/ No. 3 Heater Control Knob

      Attach the 2 claws to connect the air mix damper control cable sub-assembly to the No. 3 heater control knob.

    2. Attach the 2 claws to connect the heater control cable sub-assembly to the heater control knob.

    3. Attach the 2 claws to connect the air inlet damper control cable sub-assembly to the No. 2 heater control knob.

    4. Connect the cable to the clamp.

    5. Connect the connector.

    6. Attach the 8 claws to install the instrument cluster finish panel sub-assembly lower center (air conditioning control assembly).

  10. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY (for Automatic Transmission)

    For 1KD-FTV, 2KD-FTV Click here

    For 1TR-FE Click here

    For 2TR-FE Click here

  11. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY (for Manual Transmission)

    For 5L-E Click here

    For 1KD-FTV, 2KD-FTV, 2TR-FE Click here

  12. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER


    1. Attach the 8 claws to install the instrument panel finish panel lower center.

  13. INSTALL SHIFTING HOLE COVER ASSEMBLY


    1. for Manual Transmission:

      Attach the 6 claws to install the shifting hole cover assembly.

    2. for Automatic Transmission:

      Attach the 8 claws to install the shifting hole cover assembly.

  14. INSTALL SHIFT LEVER KNOB


    1. A01BHO5E01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Turn the shift lever knob in the direction indicated by the arrow and install it.

  15. INSTALL PARKING BRAKE HOLE COVER


    1. Attach the 6 claws to install the parking brake hole cover.

  16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO. 1


    1. Attach the 3 claws to instrument panel under cover sub-assembly No. 1.

    2. Install the the 2 clips.

  17. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER


    1. Connect the fuel lid lock control cable and bonnet (hood) control cable assembly to the instrument panel finish lower.

    2. Attach the 4 clips to install the instrument panel finish panel lower.

    3. Install the 2 clips.

  18. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Radio Receiver)

  19. INSTALL STEREO OPENING COVER WITH BRACKET (w/o Radio Receiver)


    1. Install the stereo tuner opening cover with bracket with the 4 screws <C>.

  20. INSTALL INSTRUMENT PANEL CUP HOLDER ASSEMBLY


    1. Install the instrument panel cup holder assembly with the 3 screws <C>.

  21. INSTALL COMBINATION METER ASSEMBLY


    1. Attach the wire harness clamp and connect the 2 connectors.

    2. Attach the 2 claws to install the combination meter assembly.

    3. Install the 2 screws.

  22. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. Attach the 6 claws and a hooks to install the instrument cluster finish panel sub-assembly.

  23. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    1. Attach the 4 claws to install the instrument cluster finish panel assembly.

  24. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 1


    1. Attach the 3 claws to install the instrument cluster finish panel garnish No. 1.

  25. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER


    1. for Standard Body:

      Attach the 14 claws to install the instrument cluster finish panel sub-assembly center.

    2. for Wide Body:

      Attach the 16 claws to install the instrument cluster finish panel sub-assembly center.

  26. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 2


    1. Attach the 3 claws to install the instrument cluster finish panel garnish No. 2.

  27. INSTALL TURN SIGNAL SWITCH WITH SPIRAL CABLE (w/ Airbag System)


    1. Set the turn signal switch with spiral cable to the steering column.

    2. While loosening the band clamp, attach the claw to install the turn signal switch with spiral cable.

    3. Connect each connector.

  28. INSTALL TURN SIGNAL SWITCH WITH WIPER SWITCH (w/o Airbag System)


    1. Set the turn signal switch with wiper switch to the steering column.

    2. While loosening the band clamp, attach the claw to install the turn signal switch with wiper switch.

    3. Connect each connector.

  29. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/ Key Cylinder Light)


    1. Attach the claw to install the key cylinder light assembly.

  30. INSTALL STEERING COLUMN COVER UPPER


    1. Install the steering column cover upper.

  31. INSTALL STEERING COLUMN COVER LOWER


    1. Engage the 4 claws to install the steering column lower cover to the steering column upper cover.

    2. Using a "TORX" socket wrench (T25), tighten the 2 screws.

  32. INSTALL STEERING COLUMN COVER LOWER NO. 2 (w/ Smart Entry and Start System)


    1. Install the 4 guide pins install the No. 2 steering column lower cover.

  33. ADJUST SPIRAL CABLE SUB-ASSEMBLY (w/ Airbag System)

    Note

    Do not adjust the spiral cable with the battery connected and the ignition switch ON.


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01BEZUE01
      Text in Illustration
      *1 Alignment Mark
      *2 Flat Cable

      Check if the spiral cable sub-assembly is centered.

      Tech Tips

      When the spiral cable sub-assembly is centered, the alignment marks are aligned and the flat cable shown in the illustration is visible.

    4. If the spiral cable sub-assembly is not centered, center it.


      1. A01BHCXE01
        Text in Illustration
        *1 Interlock

        While pushing on the interlock indicated in the illustration, rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

        Note


        • When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

        • Do not turn the spiral cable sub-assembly using the airbag wire harness.

      2. A01BAVOE01
        Text in Illustration
        *1 Interlock

        While pushing on the interlock indicated, rotate the spiral cable sub-assembly clockwise approximately 2.5 turns to the position where the flat cable is visible.

        Note


        • When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

        • Do not turn the spiral cable sub-assembly using the airbag wire harness.

        Tech Tips

        The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.

  34. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly and the steering column assembly.

    2. Install the steering wheel set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    3. Connect the connectors.

  35. INSTALL STEERING PAD (w/o Airbag System)


    1. Connect the horn connector.

    2. Using a "TORX" socket wrench (T30), tighten the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  36. INSTALL STEERING PAD (w/ Airbag System)


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Support the steering pad with one hand.

    4. Connect the airbag connector to the steering pad.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    5. Push in the airbag connector lock to connect the airbag connector.

    6. Connect the horn connector to the steering pad.

    7. Install the steering pad.

      A01BHNZE01
      Text in Illustration
      *A w/o Steering Pad Switch *B w/ Steering Pad Switch
      *1 Connector Lock - -

    8. Using a T30 "TORX" socket wrench, tighten the 2 "TORX" screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }
      A01BI7CE01
      Text in Illustration
      *A w/o Steering Pad Switch *B w/ Steering Pad Switch

  37. INSTALL STEERING WHEEL COVER LOWER NO. 3

  38. INSTALL STEERING WHEEL COVER LOWER NO. 2

  39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  40. INSPECT STEERING PAD (w/ Airbag System)


    1. With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:

      Cuts, small cracks or marked discoloration on the steering pad top surface or in the grooved portion.

    2. Make sure that the horn sounds.

      Tech Tips

      If the horn does not sound, inspect the horn system Click here.

  41. INSPECT SRS WARNING LIGHT (w/ Airbag System)

    Click here