2KD-FTV STARTING SERVICE DATA

for 2.0 kW Type
No-load characteristics Current: 100 A or less at 11.5 V
Glow plug resistance Approx. 0.72 Ω at 20°C (68°F)
Starter armature assembly

Maximum runout: 0.05 mm (0.002 in.)

Standard diameter: 35.0 mm (1.378 in.)

Minimum diameter: 34.0 mm (1.339 in.)

Standard undercut depth: 0.7 mm (0.028 in.)

Minimum undercut depth: 0.2 mm (0.008 in.)

Starter yoke assembly Terminal (A) - Terminal (B): 1.5 to 1.9 Ω
Brush length

Standard: 15.0 mm (0.591 in.)

Minimum: 9.0 mm (0.354 in.)

Brush spring load

Standard: 21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)

Minimum: 12.7 N (1.3 kgf, 2.9 lbf)

Starter relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Glow relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Ignition switch

LOCK: Between all terminals 10 kΩ or higher

ACC: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 4 (IG1) Below 1 Ω

ON: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 1 (ST1) - 2 (AM1) Below 1 Ω

START: 1 (ST1) - 4 (IG1) Below 1 Ω

START: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 5 (IG2) - 7 (ST2) Below 1 Ω

for 2.7 kW Type
No-load characteristics Current: 180 A or less at 11.5 V
Glow plug resistance Approx. 0.72 Ω at 20°C (68°F)
Starter armature assembly

Maximum runout: 0.05 mm (0.002 in.)

Standard diameter: 36.0 mm (1.4717 in.)

Minimum diameter: 35.0 mm (1.378 in.)

Standard undercut depth: 0.7 mm (0.028 in.)

Minimum undercut depth: 0.2 mm (0.008 in.)

Brush length

Standard: 20.5 mm (0.807 in.)

Minimum: 11.0 mm (0.433 in.)

Brush spring load

Standard: 26 to 45 N (2.7 to 4.6 kgf, 5.8 to 10.1 lbf)

Minimum: 12.4 N (1.3 kgf, 2.8 lbf)

Starter relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Glow relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Ignition switch

LOCK: Between all terminals 10 kΩ or higher

ACC: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 4 (IG1) Below 1 Ω

ON: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 1 (ST1) - 2 (AM1) Below 1 Ω

START: 1 (ST1) - 4 (IG1) Below 1 Ω

START: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 5 (IG2) - 7 (ST2) Below 1 Ω

for 2.2 kW Type
No-load characteristics Current: 123 A or less at 11.5 V
Glow plug resistance Approx. 0.72 Ω at 20°C (68°F)
Starter armature assembly resistance Segment - Segment: Below 1.7 Ω
Segment - Coil core: 10 kΩ or higher
Commutator circle runout Standard: 0.02 mm (0.000787 in.)
Maximum: 0.04 mm (0.00157 in.)
Commutator diameter Standard: 32.2 mm (1.27 in.)
Minimum: 31.1 mm (1.22 in.)
Commutator diameter undercut depth Standard: 0.9 mm (0.0354 in.)
Minimum: 0.4 mm (0.0157 in.)
Brush length Standard: 14.0 mm (0.551 in.)
Minimum: 9.0 mm (0.354 in.)
Brush holder resistance A - B: 10 kΩ or higher
A - C: 10 kΩ or higher
A - D: Below 1 Ω
B - C: Below 1 Ω
B - D: 10 kΩ or higher
C - D: 10 kΩ or higher
Magnet starter switch assembly resistance Terminal 50 - Terminal C: Below 1 Ω
Terminal 50 - Switch body: Below 2 Ω
Starter relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Glow relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

Ignition switch

LOCK: Between all terminals 10 kΩ or higher

ACC: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 4 (IG1) Below 1 Ω

ON: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 1 (ST1) - 2 (AM1) Below 1 Ω

START: 1 (ST1) - 4 (IG1) Below 1 Ω

START: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 5 (IG2) - 7 (ST2) Below 1 Ω