1KD-FTV STARTING SERVICE DATA

for 2.2 kW Type
Glow plug Standard resistance Approximately 0.95 Ω at 20 °C (68 °F)
No-load characteristics Standard current Current: 120 A or less at 11.5 V
Starter armature assembly resistance Segments Below 1 Ω
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator circle runout Maximum runout 0.05 mm (0.002 in.)
Starter armature assembly commutator diameter Standard diameter 35.0 mm (1.378 in.)
Minimum diameter 34.0 mm (1.339 in.)
Starter armature assembly undercut depth Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth: 0.2 mm (0.008 in.)
Starter yoke assembly resistance Terminal C - Brush lead Below 1 Ω
Terminal C - Starter yoke body 10 kΩ or higher
Brush lead - Starter yoke body 10 kΩ or higher
Brush length Standard length 16.5 mm (0.650 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Standard resistance (positive and negative brush holders) 10 kΩ or higher

Starter brush holder assembly

Brush spring lead

Standard 26.5 to 32.3 N (2.7 to 3.3 kgf, 5.9 to 7.3 lbf)
Minimum 17.6 N (1.8 kgf, 4.0 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
Starter relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

Glow relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

Ignition switch resistance Between all terminals

10 kΩ or higher

(LOCK)

2 - 3

Below 1 Ω

(ACC)

2 - 3

Below 1 Ω

(ON)

2 - 4
5 - 6
1 - 2

Below 1 Ω

(START)

1 - 4
5 - 6
5 - 7
for 2.7 kW Type
Glow plug Standard resistance Approximately 0.95 Ω at 20 °C (68 °F)
No-load characteristics Standard current Current: 180 A or less at 11.5 V
Starter armature assembly resistance Segments Below 1 Ω
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator circle runout Maximum runout 0.05 mm (0.002 in.)
Starter armature assembly commutator diameter Standard diameter 36.0 mm (1.417 in.)
Minimum diameter 35.0 mm (1.378 in.)
Starter armature assembly undercut depth Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth: 0.2 mm (0.008 in.)
Starter yoke assembly resistance Terminal C - Brush lead Below 1 Ω
Brush lead - Starter yoke body 10 MΩ or higher
Brush length Standard length 20.5 mm (0.807 in.)
Minimum length 11.0 mm (0.433 in.)
Starter brush holder assembly resistance Standard resistance (positive and negative brush holders) 10 MΩ or higher

Starter brush holder assembly

Brush spring lead

Standard 34.3 to 42.1 N (3.5 to 4.3 kgf, 7.7 to 9.5 lbf)
Minimum 18.6 N (1.9 kgf, 4.2 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 1 Ω
Starter relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

Glow relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

Ignition switch resistance Between all terminals

10 kΩ or higher

(LOCK)

2 - 3

Below 1 Ω

(ACC)

2 - 3

Below 1 Ω

(ON)

2 - 4
5 - 6
1 - 2

Below 1 Ω

(START)

1 - 4
5 - 6
5 - 7