2TR-FE ENGINE MECHANICAL SERVICE DATA

Idle speed 600 to 700 rpm
Compression Compression pressure

1,230 kPa (12.5 kgf/cm2, 178 psi) or more

Minimum pressure

883 kPa (9.0 kgf/cm2, 128 psi)

Difference between each cylinder

98 kPa (1.0 kgf/cm2, 14 psi) or less

CO concentration 1.5 +- 0.5%
Ignition timing Terminals TC and CG of DLC3 connected 3 to 7°BTDC idle
Terminals TC and CG of DLC3 disconnected 5 to 15°BTDC idle
Cylinder head set bolt outside diameter Standard 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.40 mm (0.4094 in.)
Timing chain
Chain elongation Maximum 147.5 mm (5.807 in.)
Camshaft sprocket diameter (w/ chain) Maximum 113.8 mm (4.480 in.)
Crankshaft sprocket diameter (w/ chain) Maximum 59.4 mm (2.339 in.)
Sprocket worn distance Minimum 1.0 mm (0.039 in.)
Tensioner slipper wear Maximum 2.0 mm (0.079 in.)
Vibration damper wear Maximum 2.0 mm (0.079 in.)
Guide wear Maximum 0.5 mm (0.020 in.)
Timing chain No.2
Chain elongation No.2 Maximum 123.6 mm (4.866 in.)
Camshaft sprocket No.2 diameter (w/ chain) Maximum 96.7 mm (3.807 in.)
Balanceshaft drive gear No.2 diameter (w/ chain) Maximum 75.9 mm (2.988 in.)
Vibration damper No.2 wear Minimum 1.0 mm (0.039 in.)
Vibration damper No.3 wear Maximum 1.0 mm (0.039 in.)
Vibration damper No.4 wear Maximum 1.0 mm (0.039 in.)
Cylinder head
Cylinder block surface warpage Maximum 0.05 mm (0.0020 in.)
Intake manifold surface warpage Maximum 0.05 mm (0.0020 in.)
Exhaust manifold surface warpage Maximum 0.05 mm (0.0020 in.)
Valve seat Refacing angle 30°, 45°, 60°
Contacting angle 45°
Contacting width 1.0 to 1.4 mm (0.039 to 0.055 in.)
Valve guide bush bore diameter STD 10.285 to 10.306 mm (0.4049 to 0.4057 in.)
O/S 0.05 10.335 to 10.356 mm (0.4069 to 0.4077 in.)
Cylinder head set bolt outside diameter STD 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.40 mm (0.4094 in.)
Valve guide bush
Inside diameter 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Outside diameter (for repair part) STD 10.285 to 10.306 mm (0.4049 to 0.4057 in.)
O/S 0.05 10.335 to 10.356 mm (0.4069 to 0.4077 in.)
Valve
Valve overall STD Intake 106.26 mm (4.1835 in.)
STD Exhaust 106.74 mm (4.2024 in.)
Minimum Intake 105.96 mm (4.1716 in.)
Minimum Exhaust 106.44 mm (4.1905 in.)
Stem diameter Intake 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Exhaust 5.465 to 5.480 mm (0.2151 to 0.2157 in.)
Stem oil clearance STD Intake 0.025 to 0.060 mm (0.0010 to 0.0024 in.)
STD Exhaust 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Maximum Intake 0.08 mm (0.0032 in.)
Maximum Exhaust 0.10 mm (0.0039 in.)
Margin thickness STD Intake 1.05 to 1.45 mm (0.0413 to 0.0571 in.)
STD Exhaust 1.2 to 1.6 mm (0.0472 to 0.0630 in.)
Minimum Intake 0.50 mm (0.0197 in.)
Minimum Exhaust 0.50 mm (0.0197 in.)
Valve compression spring
Deviation Maximum 1.5 mm (0.059 in.)
Free length 48.53 mm (1.9106 in.)
Camshaft
Thrust clearance STD 0.10 to 0.24 mm (0.0039 to 0.009 in.)
Maximum 0.26 mm (0.010 in.)
Journal oil clearance STD No.1 0.035 to 0.072 mm (0.0014 to 0.0029 in.)
Others 0.025 to 0.062 mm (0.0010 to 0.0024 in.)
Maximum 0.08 mm (0.003 in.)
Journal diameter STD No.1 35.949 to 35.965 mm (1.4153 to 1.4159 in.)
Others 26.959 to 26.975 mm (1.0614 to 1.0620 in.)
Circle runout Maximum 0.03 mm (0.0012 in.)
Cam lobe height STD Intake 42.855 to 42.955 mm (1.6872 to 1.6911 in.)
STD Exhaust 42.854 to 42.954 mm (1.6872 to 1.6911 in.)
Minimum Intake 42.855 mm (1.6872 in.)
Minimum Exhaust 42.854 mm (1.6872 in.)
Cylinder block
Cylinder head surface warpage Maximum 0.05 mm (0.0020 in.)
Cylinder bore diameter STD 94.990 to 95.003 mm (3.7398 to 3.7403 in.)
Crankshaft bearing cap bolt outside diameter STD 10.76 to 10.97 mm (0.4236 to 0.4319 in.)
Minimum 10.66 mm (0.4197 in.)
Piston and piston ring
Distance 13.8 mm (0.543 in.)
Piston diameter STD 94.940 to 94.950 mm (3.7378 to 3.7382 in.)
O/S 0.50 95.440 to 95.450 mm (3.7575 to 3.7579 in.)
Piston oil clearance 0.019 to 0.052 mm (0.0007 to 0.0020 in.)
Piston ring groove clearance No.1 0.020 to 0.075 mm (0.0008 to 0.0030 in.)
No.2 0.020 to 0.065 mm (0.0008 to 0.0026 in.)
Oil 0.020 to 0.070 mm (0.0008 to 0.0028 in.)
Piston ring end gap STD No.1 0.22 to 0.034 mm (0.0087 to 0.0134 in.)
No.2 0.45 to 0.57 mm (0.0177 to 0.0224 in.)
Oil 0.10 to 0.40 mm (0.0039 to 0.0157 in.)
Maximum oil clearance No.1 0.90 mm (0.0354 in.)
Maximum oil clearance No.2 1.36 mm (0.0535 in.)
Maximum oil clearance Oil 0.75 mm (0.0295 in.)
No.1 balanceshaft
Thrust clearance Standard 0.07 to 0.13 mm (0.0027 to 0.0051 in.)
Maximum 0.20 mm (0.0079 in.)
Main journal diameter A 37.969 to 37.985 mm (1.4948 to 1.4955 in.)
B 37.449 to 37.465 mm (1.4744 to 1.4750 in.)
Bearing inside diameter A 38.025 to 38.045 mm (1.4970 to 1.4781 in.)
B 37.525 to 37.545 mm (1.4774 to 1.4781 in.)
Oil clearance Standard A 0.040 to 0.076 mm (0.0016 to 0.0030 in.)
B 0.060 to 0.096 mm (0.0024 to 0.0038 in.)
Maximum 0.15 mm (0.0059 in.)
No.2 balanceshaft
Thrust clearance Standard 0.07 to 0.13 mm (0.0027 to 0.0051 in.)
Maximum 0.20 mm (0.0079 in.)
Main journal diameter A 37.969 to 37.985 mm (1.4948 to 1.4955 in.)
B 37.449 to 37.465 mm (1.4744 to 1.4750 in.)
Bearing inside diameter A 38.025 to 38.045 mm (1.4970 to 1.4781 in.)
B 37.525 to 37.545 mm (1.4774 to 1.4781 in.)
Balanceshaft Oil clearance Standard A 0.040 to 0.076 mm (0.0016 to 0.0030 in.)
B 0.060 to 0.096 mm (0.0024 to 0.0038 in.)
Maximum 0.15 mm (0.0059 in.)
Crankshaft bearing
Lower bearing dimension No.1, 5 3.75 mm (0.1476 in.)
No.3 1.75 mm (0.0689 in.)
No.2, 4 2.75 mm (0.1083 in.)
Connecting rod
Thrust clearance STD 0.150 to 0.350 mm (0.0059 to 0.0138 in.)
Maximum 0.4 mm (0.016 in.)
Connecting rod oil clearance STD 0.039 to 0.066 mm (0.0015 to 0.0026 in.)
Maximum 0.066 mm (0.0026 in.)
Connecting rod bearing center wall thickness (Reference) Mark 4 1.484 to 1.487 mm (0.0584 to 0.0585 in.)
5 1.488 to 1.490 mm (0.0586 to 0.0587 in.)
6 1.491 to 1.493 mm (0.0587 to 0.0588 in.)
Rod bend Maximum per 100 mm (3.94 in.) 0.03 mm (0.0012 in.)
Rod twist Maximum per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)
Bush inside diameter 22.005 to 22.014 mm (0.8663 to 0.8667 in.)
Piston pin diameter STD 21.997 to 22.009 mm (0.8660 to 0.8665 in.)
Piston pin hole inside diameter STD 22.001 to 22.010 mm (0.8662 to 0.8665 in.)
Bush oil clearance STD 0.001 to 0.007 mm (0.00004 to 0.00028 in.)
Maximum 0.010 mm (0.004 in.)
Connecting rod bolt tension portion diameter STD 7.2 to 7.3 mm (0.283 to 0.287 in.)
Minimum 7.0 mm (0.276 in.)
Crankshaft
Thrust clearance STD 0.020 to 0.220 mm (0.0008 to 0.0087 in.)
Maximum 0.30 mm (0.0118 in.)
Thrust washer thickness 2.440 to 2.490 mm (0.0961 to 0.0980 in.)
Crankshaft journal bore diameter on cylinder block with bearing (Reference) Mark 1 64.004 to 64.010 mm (2.5198 to 2.5201 in.)
Mark 2 64.011 to 64.016 mm (2.5201 to 2.5203 in.)
Mark 3 64.017 to 64.022 mm (2.5203 to 2.5206 in.)
Crankshaft journal oil clearance STD No.3 0.030 to 0.055 mm (0.0012 to 0.0022 in.)
STD Others 0.024 to 0.049 mm (0.0009 to 0.0019 in.)
Maximum 0.10 mm (0.0039 in.)
Crankshaft journal diameter No.3 59.981 to 59.994 mm (2.3615 to 2.3620 in.)
Others 59.987 to 60.000 mm (2.3619 to 2.3622 in.)
Crankshaft bearing center wall thickness (Reference) Mark 1 1.987 to 1.990 mm (0.0782 to 0.0783 in.)
Mark 2 1.991 to 1.993 mm (0.0784 to 0.0785 in.)
Mark 3 1.944 to 1.996 mm (0.0785 to 0.0786 in.)
Crankshaft pin diameter 52.989 to 53.002 mm (2.0862 to 2.0867 in.)
Circle runout Maximum 0.03 mm (0.0012 in.)
Crankshaft journal taper and out-of-round Maximum 0.005 mm (0.0002 in.)
Crankshaft pin taper and out-of-round Maximum 0.003 mm (0.0001 in.)