2KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*n kgf*cm ft*lbf
Compression gauge attachment x Glow plug hole 13 133 10
Engine under cover x Body 13 133 10
Timing belt No.1 cover x Timing belt No.2 cover 6.0 6 53 in.*lbf
Fan pulley x Water pump assembly 23 235 17
Engine oil level sensor x Oil pan sub-assembly 7.0 71 52 in.*lbf
Camshaft position sensor x Timing gear case 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear case 8.5 87 75 in.*lbf
Diesel engine water temperature sensor x Cylinder block 20 204 15
Timing belt idler sub-assembly No.1 x Cylinder block 35 357 26
Engine mounting bracket front No.1 x Cylinder block 68 693 50
Ventilation hose insulator heat x Exhaust manifold 12 122 9.0
Oil level gauge guide x Water inlet 8.0 82 71 in.*lbf
Ventilation pipe x Cylinder head 20 204 15
Compressor bracket x Cylinder head 45 459 33
Water outlet x Cylinder head 19 194 14
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Engine assembly x Front suspension cross member 55 561 43
Chain tensioner assembly No.1 x Cylinder block 13 133 10
Crankshaft pulley x Crankshaft 365 3,722 270
Oil cooler outlet tube sub-assembly No. 2 x Front suspension cross member 18 184 13
Engine rear oil seal retainer x Cylinder block and oil pan sub-assembly Bolt A 13 133 9.6
Bolt B 16 163 12
Flywheel sub-assembly x Crankshaft 178 1,815 132
Engine service hole cover x Body 13 133 10
Front suspension crossmember x Body Bolt A 39 398 29
Bolt B 36 367 27
Bolt C 150 1,530 111
Rear engine mount x Body 98 999 72
Water inlet x Cylinder block 13 133 10
Nozzle leakage pipe assembly No.2 x Intake manifold 13 133 10
V-ribbed belt tensioner assembly x Cylinder head 21 214 15
Idler pulley assembly x V-ribbed belt assembly 45 459 33
Balanceshaft drive gear x Balanceshaft 36 367 27
Balanceshaft x Cylinder block 13 133 10
Timing gear case x Cylinder block Bolt 13 133 9.0
Union bolt 16 163 12
Oil pan sub-assembly x Cylinder block 16 148 11
Oil strainer sub-assembly x Oil pan sub-assembly 8.0 82 71 in.*lbf
Timing gear case assembly x plug 42 423 31
Supply pump x Timing gear case assembly 21 214 16
Supply pump x Supply gear 64 653 47
Idler gear No.1 x Cylinder block 50 510 37
Oil pan sub-assembly x Drain plug 34 347 25
Timing gear case x Timing gear case assembly 13 133 10
Water pump assembly x Cylinder block 13 133 10
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 19 194 14
Timing belt cover No.2 x Cylinder head and Timing gear case 10 102 7.0
Camshaft timing pulley x Camshaft 98 1,000 72
Common rail x Cylinder block 38 387 28
Nozzle holder clamp x Cylinder head 22 224 16
Nozzle leakage pipe x injector assembly Hollow screw 16 163 12
Union bolt 13 133 10
Nozzle leakage pipe assembly No.2 x Common rail and Cylinder head SST 21 214 16
Cylinder head cover x Cylinder head 9.0 92 80 in.*lbf
Cylinder head stud bolt Stud bolt C, E 5.0 50 44 in.*lbf
Stud bolt D 7.0 70 62 in.*lbf
Stud bolt B 15 150 11
Stud bolt A 26 265 19
Head straight screw plug No.1 x Cylinder head 25 255 18
Cylinder block stud bolt Stud bolt A, B 7.0 70 62 in.*lbf
Stud bolt C 8.0 80 71 in.*lbf
Stud bolt D, E 4.0 40 35 in.*lbf
Oil nozzle sub-assembly x Cylinder head 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Cylinder block x Screw plug 20 204 15
Connecting rod cap x Connecting rod 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°