1KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
Negative battery terminal 6.4 65 56 in.*lbf
Engine service hole cover 13 133 10
Fan pulley x Water pump 23 235 17
No. 1 timing belt idler sub-assembly x Timing gear cover 35 357 26
No. 1 timing belt tensioner assembly x Timing gear cover 13 133 10
No. 1 timing belt cover x No. 2 timing belt cover 6.0 61 53 in.*lbf
No. 1 timing belt cover x Timing gear cover 6.0 61 53 in.*lbf
Camshaft bearing cap x Cylinder head 19 194 14
Camshaft timing pulley x Camshaft 98 1000 72
No. 2 timing belt cover x Cylinder head 10 102 7
No. 2 timing belt cover x Cylinder block 10 102 7
Front exhaust pipe assembly x Compressor outlet elbow 43 438 32
Front exhaust pipe assembly x Center exhaust pipe 43 438 32
Common rail assembly x Cylinder head 38 387 28
Fuel cooler x Cylinder block 20 204 15
Glow plug assembly x No. 1 glow plug connector 2.2 22 19 in.*lbf
Manifold stay x Cylinder head 19 194 14
Manifold stay x Intake manifold 8.0 82 71 in.*lbf
Intake manifold x Cylinder head 29 296 21
Compressor outlet elbow x Exhaust manifold 20 204 15
Ventilation pipe sub-assembly x Exhaust manifold 20 204 14
Exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Turbocharger 12 122 9
Oil level gauge guide x Cylinder block 8.0 82 71 in.*lbf
Turbine outlet elbow x Exhaust manifold 26 260 18
Exhaust manifold x Cylinder head 40 408 30
Turbo oil inlet pipe sub-assembly x Turbocharger Bolt 26 265 19
Nut 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block 12 122 9
Turbocharger stay x Turbocharger 24 245 18
Turbocharger stay x Cylinder block 24 245 18
Cylinder head sub-assembly x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Stud bolt x Cylinder head A 5.0 51 44 in.*lbf
B 7.0 71 62 in.*lbf
C 15 153 11
D 20 204 15
E 5.0 51 44 in.*lbf
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Flywheel sub-assembly x Crankshaft 178 1815 131
Clutch cover assembly x Cylinder block 19 195 14
Vane pump oil reservoir assembly x Body 18 184 13
Timing gear cover insulator x Timing gear cover 13 133 10
Vacuum pump assembly x Timing gear cover 21 214 16
Vane pump assembly x Timing gear 40 408 30
Front stabilizer bar x Frame 36 367 27
Front shock absorber assembly x Front lower ball joint assembly 150 1530 111
No. 1 front engine mounting bracket x Cylinder block 68 693 50
No. 1 front engine mounting bracket x Suspension member 55 561 41
Front suspension member assembly x Frame 150 1530 111
Pressure feed tube assembly x Steering gear 42 430 31
Diesel engine water temperature sensor x Cylinder head 20 204 15
Camshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Crankshaft pulley x Crankshaft 365 3722 220
No. 2 camshaft timing pulley flange x Supply pump 31 316 23
Diesel throttle body assembly x Intake air connector 20 204 15
Manifold stay x Intake air connector 19 194 14
Manifold stay x Cylinder block 19 194 14
Intake air connector x Intake manifold 20 204 15
Electric EGR control valve assembly x Intake manifold 20 204 15
EGR cooler assembly x Electric EGR control valve assembly 13 133 10
EGR cooler assembly x Cylinder head 13 133 10
Fuel injection pipe 35 357 26
Fuel inlet pipe sub-assembly 35 357 26
Fuel pipe clamp 5.0 51 44 in.*lbf
No. 2 nozzle leakage pipe x Fuel cooler 21 214 16
No. 2 nozzle leakage pipe x Oil cooler cover 13 129 9
No. 2 nozzle leakage pipe x Cylinder head 21 214 16
Injection or supply pump assembly x Timing gear 64 653 47
Injection or supply pump assembly x Timing gear case 21 214 16
No. 2 water by-pass pipe sub-assembly x Cylinder head 8.0 82 71 in.*lbf
No. 2 water by-pass pipe sub-assembly x Cylinder head 8.0 82 71 in.*lbf
Water inlet x Cylinder block 13 133 10
V-ribbed belt tensioner assembly x Cylinder head 21 214 15
Generator assembly x V-ribbed belt tensioner assembly 62 632 46
Generator assembly x Bracket 36 367 27
Water outlet x Cylinder head 19 194 14
Oil cooler cover sub-assembly x Cylinder block 13 133 10
No. 2 vacuum transmitting pipe sub-assembly x Oil cooler cover sub-assembly 13 133 10
No. 1 vacuum transmitting pipe sub-assembly x Timing gear case Nut 8.0 82 71 in.*lbf
Bolt 13 133 10
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
Leakage pipe x Injector assembly 16 163 12
Leakage pipe x Cylinder head 13 127 9
Nozzle clamp x Cylinder head 22 224 16
Water pump assembly x Cylinder block 13 133 10
Timing gear cover x Timing gear case 13 133 10
Idle gear thrust plate x Idle gear and sub gear 50 510 37
No. 1 balance shaft driven gear x No. 1 balance shaft sub-assembly 36 367 27
No. 2 balance shaft driven gear x No. 2 balance shaft sub-assembly 36 367 27
Washer x Cylinder block 13 133 10
Timing gear case assembly x Cylinder block 16 163 12
13 133 10
Rear engine oil seal retainer x Cylinder block 13 133 10
Oil stainer sub-assembly x Cylinder block 8.0 82 71 in.*lbf
Oil pan sub-assembly x Cylinder block 12 122 9
Drain plug x Oil pan sub-assembly 34 347 25
Connecting rod sub-assembly x Crankshaft 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°
No. 2 water by-pass pipe x Cylinder block 8.0 82 71 in.*lbf
Oil filter bracket with head straight screw plug x Cylinder block 20 204 15
No. 1 oil nozzle sub-assembly x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°