FUEL TEMPERATURE SENSOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN ENGINE COOLANT

    A01BCB6E01

    CAUTION:

    To avoid the danger of being burned, do not remove the radiator reserve tank cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    1. Loosen the radiator drain plug (on the radiator).

    2. Remove the radiator cap.

    3. Loosen the engine drain plug (on the engine oil cooler cover), and drain the coolant.

    4. Tighten the engine drain plug (on the radiator).

    5. Tighten the engine drain plug (on the engine oil cooler cover).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. REMOVE FRONT SEAT ASSEMBLY RH


    1. A01BBC8

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Roll up the carpet, and remove the 5 bolts and engine service hole sub cover sub-assembly.

  6. REMOVE FAN & GENERATOR V BELT


    1. A01BERGE01

      Remove the drive belt by rotating the tensioner pulley clockwise to loosen its tension with the pulley set bolt of the tensioner.

  7. REMOVE NO. 1 TIMING BELT COVER


    1. Remove the wire harness clamp.

    2. A01BDL8

      Remove the 6 bolts and timing belt cover.

  8. REMOVE TIMING BELT


    1. A01BB9ZE03

      Set the No. 1 cylinder to TDC/ compression.


      1. Turn the crankshaft clockwise and align the timing marks as shown in the illustration.

        Tech Tips

        If reusing the timing belt, draw a direction arrow on the belt (in the direction of engine revolution) and place matchmarks on the pulleys and belt as shown in the illustration.

    2. A01BHFHE01

      Alternately loosen the 2 bolts, and remove the timing belt tensioner.

    3. A01BFILE02

      Remove the timing belt.

      Tech Tips


      • When turning the camshaft with the timing belt removed, first turn the crankshaft 90° counterclockwise to lower the piston.

      • When installing the timing belt, first return the camshaft to the timing marks and then turn the crankshaft clockwise until it aligns with the timing marks.

  9. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY

    A01BBMO

    1. Remove the 2 bolts, and separate the vane pump oil reservoir assembly.

  10. DISCONNECT OIL RETURN HOSE

    A01BCQX

    1. Loosen the 2 clips.

    2. Disconnect the oil return hose.

  11. REMOVE EGR COOLER ASSEMBLY

    A01BH3G

    1. Loosen the clip and disconnect the No. 4 water by-pass hose.

    2. Loosen the clip and disconnect the No. 2 water by-pass hose.

    3. A01BDC3

      Remove the 3 bolts and 2 nuts and remove the EGR cooler assembly.

  12. REMOVE NO. 4 AIR HOSE

    A01BGX6

    1. Loosen the 2 clamps.

    2. Remove the No. 4 air hose .

  13. REMOVE DIESEL THROTTLE BODY ASSEMBLY

    A01BCMO

    1. Disconnect the 2 throttle body connectors.

    2. A01BBJH

      Remove the 2 bolts, 2 nuts and diesel throttle body assembly.

    3. Remove the gasket from the intake air connector.

  14. REMOVE OIL LEVEL GAUGE GUIDE

    A01BF6Z

    1. Remove the oil level gauge.

    2. Remove the bolt and remove the oil level gauge guide.

  15. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    A01BC23

    1. Remove the 2 clamp bolts.

    2. A01BDF3

      Using SST, loosen the 2 union nuts and remove the fuel inlet pipe sub-assembly.

      SST
      09023-12701

  16. REMOVE VANE PUMP ASSEMBLY

    Click here

  17. REMOVE INJECTION OR SUPPLY PUMP ASSEMBLY

    A01BCD7

    1. Remove the 4 bolts.

    2. Remove the No. 2 camshaft timing pulley flange and pump drive shaft pulley.

    3. A01BHHYE01

      Using SST, remove the supply pump gear set nut and O-ring while holding the crankshaft pulley.

      SST
      09213-58013
      09330-00021

    4. Disconnect the 2 fuel hoses.

    5. Disconnect the 2 connectors and wire harness.

    6. A01BGD8

      Loosen the 2 nuts as shown in the illustration.

    7. A01BC8XE01

      Using SST, disengage the fuel supply pump from the supply pump gear.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

    8. Remove the 2 nuts and fuel supply pump from the engine.

    9. Remove the O-ring from the fuel supply pump.

    10. Remove the pulley key from the fuel supply pump.

  18. REMOVE FUEL TEMPERATURE SENSOR

    A01BBNFE01

    1. Mount the fuel supply pump in a soft jaw vise.

    2. Using a SST, remove the fuel temperature sensor.

      SST
      09922-10010

    3. Remove the O-ring from the fuel temperature sensor.