DRIVE BELT INSTALLATION


  1. INSTALL TENSIONER PULLEY

    Note

    Perform the following procedure when it is necessary to replace the tensioner pulley.

    Tech Tips

    The tensioner pulley service kit consists of a bolt, dust seal and tensioner pulley.


    1. A01BFX4E06
      Text in Illustration
      *1 Bolt
      *2 Tensioner Pulley
      *3 Dust Seal
      A01BAZL Front

      Install the dust seal and bolt to the tensioner pulley as shown in the illustration.

      Note


      • The dust seal must be oriented correctly when installed. If the dust seal is installed incorrectly, the bearing may be damaged.

      • Do not touch the seal surface of the bearing.

      Tech Tips

      Be sure to use the bolt from the service kit.

    2. Tighten the bolt by hand until the flange of the bolt contacts the dust seal and the tensioner pulley is fixed in place.

      Note

      Do not use any tools.

    3. Tighten the bolt.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  2. INSTALL FAN AND GENERATOR V BELT


    1. A01BA9QE01
      Text in Illustration
      *1 Generator
      *2 No. 1 Idler Pulley
      *3 Vane Pump
      *4 Fan Pulley
      *5 Tensioner Pulley
      *6 Crankshaft Pulley
      *7 Idler Pulley
      *8 Cooler Compressor

      Install the fan and generator V belt to all the pulleys except the V-ribbed belt tensioner pulley.

    2. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward, and then install the fan and generator V belt to the tensioner pulley.

      Note


      • The backside of the fan and generator V belt should face the tensioner pulley.

      • Check that the fan and generator V belt is properly installed to each pulley.

  3. INSPECT FAN AND GENERATOR V BELT


    1. A01BEMLE02

      Check the belt for wear, cracks or other signs of damage.

      If any of the following defects is found, replace the fan and generator V belt.


      • The belt is cracked.

      • The belt is worn out to the extent that the cords are exposed.

      • The belt has chunks missing from the ribs.

    2. A01BCHYE02
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom of the pulley. If it has slipped out, replace the fan and generator V belt. Install a new fan and generator V belt correctly.

    3. A01BEXXE07
      Text in Illustration
      *a Bracket Side Indicator
      *b Arm Side Indicator
      *c Fan and Generator V Belt
      *d V-ribbed belt tensioner assembly

      Check that the tensioner indicator mark is within range A shown in the illustration.

      If the mark is not within range A, replace the fan and generator V belt.

      Tech Tips

      If a new belt has been installed, check that the tensioner indicator mark is within range A.

  4. INSTALL ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Install the engine service hole cover sub-assembly with the 5 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  5. INSTALL FRONT DOOR SCUFF PLATE RH

  6. INSTALL FRONT SEAT ASSEMBLY RH

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