ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION


  1. INSTALL E.F.I. ENGINE COOLANT TEMPERATURE SENSOR


    1. Install a new gasket onto the engine coolant temperature sensor.

    2. A01BED7

      Using a 19 mm deep socket wrench, install the engine coolant temperature sensor.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

    3. Connect the engine coolant temperature sensor connector.

  2. INSTALL INTAKE MANIFOLD


    1. Install a new gasket onto the intake manifold.

    2. A01BETV

      Install the 5 bolts, 2 nuts, and intake manifold.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    3. A01BI3V

      Install the bolt and wire harness bracket to the intake manifold.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Connect the brake booster hose and the fuel vapor feed hose with the 2 clips.

    5. Connect the ventilation hose No.3 from the intake manifold.

    6. A01BGFG

      Connect the 2 wire harness clamps.

    7. Connect the vacuum hose and connector to the VSV.

  3. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transmission)


    1. A01BCTHE06

      Coat a new O-ring with ATF and install the oil filler tube.

    2. Install the oil filler tube with 2 bolts.

      Torque:
      12 N*m  { 125 kgf*cm, 10 ft.*lbf }

  4. INSTALL FUEL INJECTOR ASSEMBLY


    1. Apply a light coat of grease or gasoline to new O-rings and install them to the injector spacers.

      Note

      Make sure that the O-rings are installed between the parts correctly.

    2. Install the injection spacers.

    3. Apply a light coat of grease or gasoline to the place where the delivery pipe touches the O-ring.

    4. A01BCAJ

      To install the fuel injector into the fuel delivery pipe, push the fuel injector while twisting it right and left.

      Note


      • Be careful not to twist the O-ring.

      • After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

  5. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01BB78

      Install the 4 spacers to the cylinder head.

    2. Install the delivery pipe spacers.

    3. A01BGIZ

      Temporarily install the 2 bolts and fuel delivery pipe together with the 4 injectors.

      Note


      • Do not drop the fuel injector when installing the fuel delivery pipe.

      • Make sure that the fuel injector turns smoothly.

    4. Fully tighten the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 10 ft.*lbf }

    5. Apply a light coat of grease or gasoline to the place where the delivery pipe touches the O-ring.

    6. Install the 2 bolts and pressure pulsation damper assembly.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    7. Connect the 2 fuel hoses.

  6. INSTALL FUEL HOSE


    1. Align the connector and pipe. Push on the connector until the retainer locks with a click sound. Click here

    2. Pull the connector to check that the connector is securely connected. Click here

    3. A01BF76E01

      Install the connector and lock it with the fuel hose connector cover. Click here

  7. INSTALL THROTTLE BODY ASSEMBLY


    1. A01BCLDE01

      Install a new gasket onto the intake manifold.

      Tech Tips

      Fit the gasket to the cutout of the intake manifold.

    2. A01BD19E02

      for Type A:

      Install the throttle body assembly with the 2 bolts and 2 nuts. (A)

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. for Type B:

      Install the throttle body assembly with the 4 bolts. (A)

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the water by-pass hose, and slide the clamp to secure it. (B)

    5. Connect the No. 2 water by-pass hose, and slide the clamp to secure it. (C)

    6. Connect the throttle motor connector. (D)

  8. INSTALL INTAKE AIR CONNECTOR


    1. Temporarily install the intake air connector to the throttle body assembly.

    2. A01BGFJE03

      Connect the No. 2 ventilation hose and vacuum hose, and slide the clamp to secure it. (A)

    3. Install the intake air connector with the 2 bolts. (B)

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Tighten the 2 hose clamp bolts. (C)

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  9. INSTALL ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Install the engine service hole sub cover with the 5 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  10. INSTALL FRONT DOOR SCUFF PLATE RH

  11. INSTALL FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  12. INSTALL FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  13. ADD ENGINE COOLANT


    1. Firmly tighten the drain plugs and fill the reservoir tank with coolant to the top of the inlet.

    2. Remove the 2-way that is located near the throttle body.

    3. When air is bled and the coolant drains out, firmly install the 2-way.

    4. Add coolant up to the B line mark in the reservoir tank and install the radiator cap.

      Coolant Capacity
      Condition Capacity
      w/ front and rear heaters 13.6 liters (14.4 US qts, 12.0 lmp. qts)
      w/ front heater 11.6 liters (12.3 US qts, 10.2 lmp. qts)
      w/o heater 10.6 liters (11.2 US qts, 9.3 lmp. qts)

    5. Warm up the engine.

    6. After the engine cools down, check that the coolant level is between the LOW and FULL level marks.

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  15. CHECK FOR FUEL LEAKS

    Click here

  16. CHECK FOR ENGINE COOLANT LEAKS

    Click here

  17. INSTALL ENGINE UNDER COVER NO.2 (w/ Engine Under Cover No.2)


    1. Install the engine under cover No.2 together with the engine side under cover LH and engine side under cover RH (for Wide Body).

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  18. INSTALL ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

    Torque:
    13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  19. INSPECT FUNCTION OF THROTTLE BODY

    Click here

  20. SYSTEM INITIALIZE

    Click here